Derivation of walk-in cooler and freezer performance standard equations as they pertain to the ANSI/AHRI Standard 1250 and 1251

The ANSI/AHRI 1 Standard 1250/1251 Performance Rating of Walk-In Coolers and Freezers strives to standardize refrigeration equipment performance rating. According to the Standard, refrigeration equipment is tested in a laboratory setting using a defined test method. An existing algorithm is used to calculate the Annual Walk-in Energy Factor (AWEF) which serves as a comparison of energy efficiency between equipment. In this work the algorithm was modified in an attempt to more closely approximate actual refrigeration system operation. To calculate the AWEF, a walk-in box load profile and a ratio of the equipment capacity to the refrigeration load are assumed by the Standard. An extensive literature 1 American National Standard Institute (ANSI)/ Air-Conditioning, Heating, and Refrigeration Institute (AHRI). iv review of ninety-eight articles was performed to address these assumptions. Information was categorized and analyzed for each load component, including lighting, occupancy, product, infiltration, conduction, and miscellaneous loads. Additional information was collected on refrigeration system design and operation. A model load profile was developed from which a revised AWEF algorithm was obtained. Simulations were performed on four walk-in refrigeration units to validate the revised calculation method. Raw results show improved correlation of compressor runtime, because a specific compressor runtime was targeted, reducing variation between hourly simulations and the 1250 calculation from -29.9% with the AHRI 1250 calculation (Becker et al. 2011) to 1.1% with the Proposed 1250 calculation. AWEF correlation between hourly simulations and the 1250 calculation degraded from -7.4% with the AHRI 1250 calculation (Becker et al. 2011) to 15.9% with the Proposed 1250 calculation. Plotting the results for the AWEF and compressor runtime correlation versus variation in the box load, between the hourly simulation and Proposed 1250 calculation results, revealed an issue with the compressor runtime calculation. At a box load variation of zero, the Proposed 1250 AWEF correlation is improved to -2.4%, and the Proposed 1250 compressor runtime correlation is degraded to -14.6%. If a specific compressor runtime had not been targeted, the AWEF correlation for each simulation set would have been improved. To summarize, the Proposed 1250 equations yield an improved AWEF calculation but do not accurately calculate the corresponding compressor runtime.

[1]  S. A. Sherif,et al.  Dynamics of coil defrosting in supersaturated freezer air , 2002 .

[2]  Refrigerating,et al.  1998 ASHRAE handbook : refrigeration , 1994 .

[3]  Stanley J. Kays,et al.  Postharvest physiology of perishable plant products , 1997 .

[4]  Reinhard Radermacher,et al.  Comparison of R-290 and two HFC blends for walk-in refrigeration systems , 2007 .

[5]  Raja Srinivas Rao Anupindi Performance standards for walk-in coolers and freezers in the United States as a function of local weather conditions , 2011 .

[6]  Ramin Faramarzi Efficient Display Case Refrigeration , 1999 .

[7]  K. Senthil Kumar,et al.  Ozone friendly HFC134a/HC mixture compatible with mineral oil in refrigeration system improves energy efficiency of a walk in cooler , 2004 .

[8]  Mark Stanley Rea,et al.  The IESNA lighting handbook : reference & application , 2000 .

[9]  W. Tamm Air Flow within Air Curtains to Protect Cold Rooms , 1965 .

[10]  Moncef Krarti,et al.  Heat transfer beneath ice-rink floors , 2008 .

[11]  Wilbert F. Stoecker,et al.  Industrial Refrigeration Handbook , 1998 .

[12]  Douglas T. Reindl,et al.  Passive thermal energy storage in refrigerated warehouses , 1999 .

[13]  J. G. Koomey,et al.  Technology data characterizing refrigeration in commercial buildings: Application to end-use forecasting with COMMEND 4.0 , 1995 .

[14]  Ronald Stoeckle,et al.  Refrigerated Warehouse Operation Under Real Time Pricing , 2000 .

[15]  Refrigerating,et al.  2014 ASHRAE handbook : refrigeration , 2006 .

[16]  M. Khattar,et al.  Measured impacts of supermarket humidity level on defrost performance and refrigerating system energy use , 1999 .

[17]  D. Tressler,et al.  The freezing preservation of foods , 1968 .

[18]  Samuel M. Sami,et al.  A drop-in-replacement blend HFC-23/HCFC-22/HFC-152A for air/refrigerant equipment , 1996 .

[19]  BOOK ANNOUNCEMENT Book announcement: Recommendations for the processing and handling of frozen foods , 2008, American Potato Journal.

[20]  Nitin Magoo High-Temperature Refrigerated Warehouse Operation under Real-Time Pricing of Electricity , 2003 .

[21]  Jaime Arias,et al.  Energy Usage in Supermarkets - Modelling and Field Measurements , 2005 .

[22]  Ming Zhang Energy Analysis of Various Supermarket Refrigeration Systems , 2006 .

[23]  Joy E. Altwies Electrical Demand Reduction in Refrigerated Warehouses , 1998 .

[24]  C. E. Dorgan,et al.  Analysis of supermarket dehumidification alternatives , 1992 .

[25]  David H. Walker,et al.  Field Testing of an Advanced Low-Charge Supermarket Refrigeration System , 2002 .

[26]  C. García-Moreno,et al.  Quality of Frozen Cauliflower during Storage , 1988 .

[27]  D. H. Walker,et al.  Supermarket refrigeration modeling and field demonstration: Interim report , 1989 .

[28]  W. W. Smith Computerizing refrigeration load calculations , 1989 .

[29]  James E. Braun,et al.  Fault Detection and Diagnostics for Commercial Coolers and Freezers , 2009 .

[30]  Per Lundqvist,et al.  Heat recovery and floating condensing in supermarkets , 2006 .

[31]  M. Riaz,et al.  Time-temperature tolerance of frozen shrimp. 2. Biochemical and microbiological changes during storage of frozen glazed shrimps. , 1990 .

[32]  A. C. Pachai,et al.  Energy comparison between CO2 cascade systems and state of the art R404A systems , 2004 .

[33]  C. F. H. Bishop,et al.  Computer model for weight loss and energy conservation in a fresh-produce refrigerated store , 1995 .

[34]  R. W. James,et al.  Dynamic Analysis of an Industrial Refrigeration System to Investigate Capacity Control , 1975 .

[35]  Ge Mao-quan Analysis on the Reclamation of Low Quality Exhausting Thermal Energy from Refrigerated Warehouse , 2007 .

[36]  D. J. Kimber ERIP Project No. 670, Nevada Energy Control Systems, Inc.. Final techincal progress report , 1998 .

[37]  Moncef Krarti,et al.  ITPE technique applications to time-varying two-dimensional ground-coupling problems , 1988 .

[38]  Ernest Herman Wiegand,et al.  The frozen-pack method of preserving berries , 1931 .

[39]  W. A. Hendrix,et al.  Infiltration heat gains through cold storage room doorways , 1989 .

[40]  N. L Wade Estimation of the refrigeration capacity required to cool horticultural produce , 1984 .

[41]  W. Gortner,et al.  Effect of fluctuating storage temperatures on quality of frozen foods. , 1948 .

[42]  Peter W. Teagan,et al.  Characterization of Commercial Building Appliances , 1993 .

[43]  A. H. Bennett,et al.  Energy Savings and Quality Deterioration from Holding Frozen Foods at Two Daily Temperature Levels , 1979 .

[44]  Moncef Krarti,et al.  Foundation heat loss from heated concrete slab-on-grade floors , 2001 .

[45]  Norberto Adre,et al.  Simulation of the Transient Refrigeration Load in a Cold Storage for Apples and Pears , 1989 .

[46]  V. D. Baxter,et al.  Energy and global warming impacts of HFC refrigerants and emerging technologies: TEWI-III , 1997 .

[47]  R. E. Hardenburg,et al.  The commercial storage of fruits, vegetables, and florist and nursery stocks , 1986 .

[48]  Carl A Haroian,et al.  Energy Independence and Security Act of 2007 Lighting Mandate Analysis , 2012 .

[49]  Refrigerating 1989 ASHRAE handbook : fundamentals , 1989 .

[50]  A. N. O' Hagan,et al.  Air cooling coil performance under frosting conditions. II: Modelling. Discussion , 1993 .

[51]  S. Sekhar,et al.  HFC134a/HC600a/HC290 mixture a retrofit for CFC12 systems , 2005 .

[52]  A. C Cleland,et al.  Simulation of industrial refrigeration plants under variable load conditions , 1983 .

[53]  Zhang Chun New Three Zone Model for Performance Prediction of Adiabatic Capillary Tubes , 1999 .

[54]  B. W. Jones,et al.  Latent loads in low-humidity rooms due to moisture , 1983 .

[55]  B. R. Becker,et al.  Transpiration and Respiration of Fruits and Vegetables , 2002 .

[56]  George Wheeler,et al.  Energy Conservation Manual for School Food Service Managers. , 1994 .

[57]  Kyle A. Manske Performance Optimization of Industrial Refrigeration Systems , 1999 .

[58]  J. Nagaraju,et al.  Photovoltaic‐powered cold store and its performance , 2001 .

[59]  Kenji Takahashi,et al.  Some Measurements on Air Curtain Efficiency for Cold Rooms , 1965 .

[60]  A. M. Foster,et al.  Experimental verification of analytical and CFD predictions of infiltration through cold store entrances , 2003 .

[61]  Refrigerating 1993 ASHRAE handbook : fundamentals , 1993 .

[62]  Savvas A. Tassou,et al.  Trigeneration in food retail: An energetic, economic and environmental evaluation for a supermarket application , 2007 .

[63]  Dale H. Stern Weather data , 1971, RFC.

[64]  R. A. Cole,et al.  Refrigeration loads in a freezer due to hot gas defrost and their associated costs , 1989 .

[65]  Eckhard A. Groll,et al.  Survey of the design of refrigeration plants for public refrigerated warehouses , 2005 .

[66]  Per Lundqvist,et al.  Modelling Supermarket Energy Usage , 2005 .