Abstract The inventories of spent fuels are linearly dependent on the production of electricity generated by nuclear energy. Pyroprocessing of PWR spent fuels is one of promising technologies which can reduce the volume of spent fuels remarkably. The properties of high-level wastes from the pyroprocessing are totally different from those of spent fuels. A geological disposal system is proposed for the high-level wastes from pyroprocessing of spent fuels. The amount and characteristics of high-level wastes are analyzed based on the material balance of pyroprocessing. Around 665 kg of monazite ceramic wastes are expected from the pyroprocessing of 10 MtU of PWR spent fuels. Decay heat from monazite ceramic wastes is calculated using the ORIGEN-ARP program. Disposal modules consisting of storage cans, overpacks, and a deposition hole or a disposal tunnel are proposed. Four kinds of deposition methods are proposed. Thermal design is carried out with ABAQUS program and geological data obtained from the KAERI Underground Research Tunnel. Through the thermal analysis, the spacing between the disposal modules is determined for the peak temperature in buffer not to exceed 100 °C. Thermal analysis shows that the optimum spacing between the vertical deposition holes with 4 overpacks is 8 m when the disposal tunnel spacing is 40 m and optimum spacing of 2 m for horizontal disposal tunnel with 25 m tunnel spacing. Also, the spacing reduces to 6 m for vertical deposition when the double-layered buffer is used, which reduces the disposal area to one-sixty fifth (1/65th) compared with the direct disposal of spent fuels. Finally, the effect of cooling time on the disposal area is illustrated.
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