DC-Field Excitation Variable Flux Reluctance Starter Generator With Modular Structure for Fault-Tolerant Capability Improvement

In this article, a variable flux reluctance machine (VFRM) with dc field excitation and modular structure is proposed and it exhibits controllable flux, simplified manufacture, better fault tolerant capability, and potentially reduced material consumption. Its operational theory is illustrated by using flux modulation principles, and the working harmonics considering the modular structure are analyzed. Besides, the winding factors of modular VFRM are derived considering the flux gap width. The parameters are optimized by two-dimensional finite element method to maximize the back electromotive force (back-EMF) and the ratio of phase self-inductance to mutual inductance. Moreover, the electromagnetic performance including open circuit air-gap flux distributions, open circuit air-gap flux densities, flux linkage, back-EMF, inductance of armature windings, output characteristics, loss, power factor, and efficiency-map are compared for 12s10r and 12s14r nonmodular and modular VFRM. Additionally, the fault including short circuit and open circuit fault are analyzed. Finally, a modular 12s14r VFRM prototype is manufactured and tested to validate the theoretical and finite-element analyses.