A multiscale approach of fatigue and shakedown for notched structures

The aim of this paper is to analyse the fatigue phenomena in the presence of stress gradients. It is well-known that most fatigue criteria fail to predict the lifetime of components in the presence of high stress concentrations or stress gradients, as it is the case in the neighbourhood of cracks, holes notches and encountered for example in riveted or threaded structures. Proposed is a numerical approach in the framework of the high cycle fatigue domain in order to give a qualitative answer. The work starts from the numerical computation of macroscopic loading corresponding to some fatigue experiments on specimens with an inclusion of metallic grains embedded in a macroscopic matrix. The computed fields are then analysed in terms of the HCF (high cycle fatigue) criterion [1], which is based on the estimation of the shakedown limit at the grain scale. The infinite lifetime prediction is based on the assumption that fatigue occurs if at least one grain fails, i.e. reaches plastic shakedown. The predictions at mesoscopic and macroscopic scales are close if the macroscopic stress distribution is homogeneous. However in the case of the stress gradient, lifetime predicted at the macroscopic scale is underestimated when compared to the predictions made at the mesoscopic scale. Another result is that the gap between microscopic and macroscopic predictions obtained from these numerical computations can roughly be estimated by a diminution of stress of the same order of magnitude as found in the experiments and phenomenological observations.

[1]  Ky Dang Van,et al.  High-Cycle Metal Fatigue , 1999 .

[2]  Wiktor Gambin,et al.  Model of plastic anisotropy evolution with texture-dependent yield surface , 2004 .

[3]  H Adib,et al.  Theoretical and numerical aspects of the volumetric approach for fatigue life prediction in notched components , 2003 .

[4]  Thierry Palin-Luc,et al.  A volumetric energy based high cycle multiaxial fatigue citerion , 2003 .

[5]  Vassilis P. Panoskaltsis,et al.  INVARIANT FORMULATION OF A GRADIENT DEPENDENT MULTIAXIAL HIGH-CYCLE FATIGUE CRITERION , 1996 .

[6]  G. Weng A micromechanical theory of grain-size dependence in metal plasticity , 1983 .

[7]  Rajiv A. Naik,et al.  A critical plane gradient approach for the prediction of notched HCF life , 2005 .

[8]  S. Suresh Fatigue of materials , 1991 .

[9]  I. Papadopoulos A HIGH‐CYCLE FATIGUE CRITERION APPLIED IN BIAXIAL AND TRIAXIAL OUT‐OF‐PHASE STRESS CONDITIONS , 1995 .

[10]  I. V. Papadopoulos,et al.  A new criterion of fatigue strength for out-of-phase bending and torsion of hard metals , 1994 .

[11]  David Taylor,et al.  Geometrical effects in fatigue: a unifying theoretical model , 1999 .

[12]  Thierry Palin-Luc,et al.  A non‐local theory applied to high cycle multiaxial fatigue , 2002 .

[13]  Thierry Palin-Luc,et al.  Comparative study and link between mesoscopic and energetic approaches in high cycle multiaxial fatigue , 2001 .

[14]  Ky Dang Van,et al.  High-cycle metal fatigue : from theory to applications , 1999 .

[15]  David Nowell,et al.  Stress gradient effects in fretting fatigue , 2003 .