A decision support system to control the aeration of sponge finger batters

Abstract A pilot decision support system was developed on the basis of knowledge extraction and formalization, to help the operators to control the aeration of sponge finger batters. This system reproduces the operator’s control strategies by integrating the product’s sensory properties and by taking into account various operations of the entire process, which influence product quality. The system inputs are 10 sensory measurements and 4 instrumental measurements used by the operators on the production line to characterize the batter and the sponge fingers. Sensory measurements were previously formalized using the “sensory indicators” formalism. The system outputs are the appropriate corrective actions. These actions are selected with a set of 47 “if–then” type rules which represent the formalization of the strategies developed by operators for the feedback control of aeration. The system was implemented with CLIPS, an expert systems shell, and was evaluated by comparing its outputs to the corrective actions proposed by an expert operator. Matching was obtained in 21 cases out of the 27 tested.

[1]  Qin Zhang,et al.  FUZZY LOGIC CONTROL FOR A CONTINUOUS CROSSFLOW GRAIN DRYER , 1993 .

[2]  Gilles Trystram,et al.  Dry sausage ripening control integration of sensory-related properties , 2002 .

[3]  B. Langhans,et al.  Einsatz von Fuzzy control für die Automatisierung einer Schnitzeltrocknung , 1995 .

[4]  Ali Cinar,et al.  Modeling, monitoring and control strategies for high temperature short time pasteurization systems — 3. Statistical monitoring of product lethality and process sensor reliability , 1998 .

[5]  T. Cord A blackboard application for process monitoring and supervision , 1994 .

[6]  G. Trystram,et al.  Automatique et industries alimentaires quelques avancees, perspectives et limites , 1998 .

[7]  Mohammed Benkirane Contribution à la méthodologie d'extraction de connaissances dans le domaine du diagnostic technique , 1991 .

[8]  Valerie Davidson,et al.  Fuzzy control system for peanut roasting , 1999 .

[9]  Gauri S. Mittal,et al.  Computerized Control Systems in the Food Industry , 1996 .

[10]  C. Riverol,et al.  Integration of fuzzy logic based control procedures in brewing , 2002 .

[11]  Grant M. Campbell,et al.  Creation and characterisation of aerated food products , 1999 .

[12]  Georges Corrieu,et al.  Decision support system design using the operator skill to control cheese ripening––application of the fuzzy symbolic approach , 2004 .

[13]  Gilles Trystram,et al.  Development of a control system using the fuzzy set theory applied to a browning process––towards a control system of the browning process combining a diagnosis model and a decision model––part II , 2004 .

[14]  R. Mckellar,et al.  MKES Tools: A microbial kinetics expert system for developing and assessing food production systems , 1993, Journal of Industrial Microbiology.

[15]  K. D. Smith,et al.  A fuzzy controller for a batch cooking process , 1995 .

[16]  Antonio Delgado,et al.  Observation and control of the beer fermentation using cognitive methods , 1953 .

[17]  A J Morris,et al.  Artificial intelligence and the supervision of bioprocesses (real-time knowledge-based systems and neural networks). , 1993, Advances in biochemical engineering/biotechnology.

[18]  José Ranilla,et al.  The usefulness of artificial intelligence techniques to assess subjective quality of products in the food industry , 2001 .

[19]  Michael J. Stock AI in Process Control , 1988 .

[20]  Julie E. Jones A real-time database/models base/expert system in predictive microbiology , 2005, Journal of Industrial Microbiology.

[21]  Leon Sterling,et al.  The role of common sense knowledge in menu planning , 1996 .

[22]  V. J. Davidson Expert systems in process control , 1994 .

[23]  Gilles Trystram,et al.  Formalisation of at-line human evaluations to monitor product changes during processing integration of human decision in the dry sausage ripening process , 2001 .

[24]  Miguel Peris,et al.  Present and future of expert systems in food analysis , 2002 .

[25]  J F Van Impe,et al.  Computer aided microbial safety design of food processes. , 1994, International journal of food microbiology.

[26]  Juho Rousu,et al.  Novel computational tools in bakery process data analysis: a comparative study , 2003 .

[27]  Charles L. Cooney,et al.  A pH profile control of beer fermentation using a knowledge-based system , 1993 .

[28]  Gilles Trystram,et al.  Development of a control system using the fuzzy set theory applied to a browning process––a fuzzy symbolic approach for the measurement of product browning: development of a diagnosis model––part I , 2004 .

[29]  Francis Fleurat-Lessard,et al.  Qualitative reasoning and integrated management of the quality of stored grain: a promising new approach , 2002 .

[30]  Timothy A. Haley,et al.  A survey of control system validation practices in the food industry , 2001 .

[31]  Gilles Trystram,et al.  FEED-BACK QUALITY CONTROL IN THE BAKING INDUSTRY USING FUZZY SETS , 2000 .

[32]  Amiram Gafni,et al.  The development and evaluation of a fuzzy logic expert system for renal transplantation assignment: Is this a useful tool? , 2002, Eur. J. Oper. Res..

[33]  Rahul Singh,et al.  A real-time information system for multivariate statistical process control , 2002 .

[34]  Andreas Lübbert,et al.  Supervisor – ein Realzeit-Expertensystem† , 1989 .

[35]  L. Buydens,et al.  Nonlinear process monitoring using bottle-neck neural networks , 2001 .

[36]  T. Eerikäinen,et al.  Neural networks in extrusion process identification and control , 1994 .

[37]  S. Kim,et al.  NEURAL NETWORK MODELING AND FUZZY CONTROL SIMULATION FOR BREAD-BAKING PROCESS , 1997 .

[38]  Susan Linko,et al.  Expert systems—what can they do for the food industry? , 1998 .

[39]  Eric W. Stein,et al.  failsafe: supporting product quality with knowledge-based systems , 1999 .

[40]  Yasuhisa Abe,et al.  Development of on-line sensoring and computer aided control systems for sake brewing , 1992 .