A New PWM Modifying Technique for Reconstructing Three-phase Currents from DC Bus Current

Vector control is used to drive a DC brushless motor and generally needs current information. DC bus current detection is often adopted as a low cost method for reconstructing three-phase currents. PWM modifying techniques increase the DC pulse duration, thereby enabling easy detection of the DC bus current. However, these techniques have two problems: reducing a noise frequency and making the reconstructed current waveforms distorted by current ripple. In the techniques, modification signals are added to the three-phase voltage commands; the sum of the signals over a single cycle is zero.The authors examined several PWM modifying techniques from the points of view of noise and current distortion performance. One of the techniques had a good noise performance, and the frequency component of the noise was the same as the carrier frequency (fc). However, the reconstructed current waveforms were distorted. The total harmonic distortion (THD) varied from 1.7% to 4.1%. Another technique had a very poor noise performance, and the frequency component on the noise was one-fourth of fc. The authors developed a new PWM modifying method called “Half Pulse Shift”, which achieves the optimum noise and current distortion performance. The frequency component of the new method was two-thirds of fc, and the current waveforms were not distorted; the THD in the simulations and experiments was 0.5%-1.4% and 3.4%-3.6%, respectively.

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