Oil and gas platforms with steam bottoming cycles: System integration and thermoenvironomic evaluation

The integration of steam bottoming cycles on oil and gas platforms is currently regarded as the most promising option for improving the performance of these energy-intensive systems. In this paper, a North Sea platform is taken as case study, and a systematic analysis of its energy requirements is conducted. The site-scale integration of steam networks is evaluated, based on thermodynamic, economic and environmental performance indicators. The penalties induced by operational restrictions such as (i) the use of a heat transfer loop, (ii) the demand for a heat buffer, (iii) the selection of a specific cooling utility, and (iv) the weight limitations on the platform are quantitatively assessed. The results illustrate the benefits of converting the gas turbine process into a combined cycle, since the fuel gas consumption and the total CO2-emissions can be reduced by more than 15%. Using the cooling water from the processing plant reveals to be more profitable than using seawater, as the additional pumping power outweighs the benefit of using a cooling medium at a temperature of about 8°C lower. This study highlights thereby the importance of analysing energy savings and recovery options at the scale of the entire platform, rather than at the level of the utility plant solely.

[1]  Brian Elmegaard,et al.  DNA – A General Energy System Simulation Tool , 2005 .

[2]  Harald Taxt Walnum,et al.  Heat recovery from export gas compression: Analyzing power cycles with detailed heat exchanger models , 2013 .

[3]  J. H. Kim,et al.  Performance prediction of axial flow compressors using stage characteristics and simultaneous calculation of interstage parameters , 2001 .

[4]  K. Pearson VII. Note on regression and inheritance in the case of two parents , 1895, Proceedings of the Royal Society of London.

[5]  Brian Elmegaard,et al.  Exergetic assessment of energy systems on North Sea oil and gas platforms , 2013 .

[6]  Mohamed A. Fahim,et al.  Petroleum and Gas Field Processing , 2003 .

[7]  Mark Bothamley Offshore processing options for oil platforms , 2004 .

[8]  Pal Kloster Reduction of Emissions to Air Through Energy Optimisation on Offshore Installations , 2000 .

[9]  François Maréchal,et al.  Energy integration of industrial sites: tools, methodology and application , 1998 .

[10]  Seymour Lieblein,et al.  Analysis of experimental low-speed loss and stall characteristics of two-dimensional compressor blade cascades , 1957 .

[11]  Olav Bolland,et al.  Steam bottoming cycles offshore - Challenges and possibilities , 2012 .

[12]  A. Stodola Dampf-und Gasturbinen : mit einem Anhang über die Aussichten der Wärmekraftmaschinen , 1924 .

[13]  William C. Lyons,et al.  Standard Handbook of Petroleum & Natural Gas Engineering , 1996 .

[14]  François Maréchal,et al.  Multi-Objective, Multi-Period Optimization of Biomass Conversion Technologies Using Evolutionary Algorithms and Mixed Integer Linear Programming (MILP) , 2013 .

[15]  Geoffrey Basil Leyland,et al.  Multi-objective optimisation applied to industrial energy problems , 2002 .

[16]  François Maréchal,et al.  Targeting the optimal integration of steam networks: Mathematical tools and methodology , 1999 .

[17]  Pericles Pilidis,et al.  Development of a Two-Dimensional Streamline Curvature Code , 2011 .

[18]  David S. J. Jones,et al.  Handbook of petroleum processing , 2015 .

[19]  D. J. Marshall,et al.  Health Monitoring of Variable Geometry Gas Turbines for the Canadian Navy , 1989 .

[20]  François Maréchal,et al.  Targeting the minimum cost of energy requirements: A new graphical technique for evaluating the integration of utility systems , 1996 .

[21]  Adam Molyneaux A practical evolutionary method for the multi-objective optimisation of complex integrated energy systems including vehicle drivetrains , 2002 .

[22]  Brian Elmegaard,et al.  Thermodynamic analysis of an upstream petroleum plant operated on a mature field , 2014 .

[23]  K. J. Li Use of Fractionation Column in an Offshore Environment , 1998 .

[24]  Pier Ruggero Spina Gas Turbine Performance Prediction by Using Generalized Performance Curves of Compressor and Turbine Stages , 2002 .

[25]  H. Renon,et al.  Development of a new cubic equation of state for phase equilibrium calculations , 1989 .

[26]  D. Peng,et al.  A New Two-Constant Equation of State , 1976 .

[27]  Stig Svalheim Environmental Regulations and Measures on the Norwegian Continental Shelf , 2002 .

[28]  H. Renon,et al.  Extension of UNIFAC to high pressures and temperatures by the use of a cubic equation of state , 1989 .

[29]  Harald Taxt Walnum,et al.  Modelling and simulation of CO2 (carbon dioxide) bottoming cycles for offshore oil and gas installations at design and off-design conditions , 2013 .

[30]  Richard Turton,et al.  Analysis, Synthesis and Design of Chemical Processes , 2002 .

[31]  François Maréchal,et al.  H2 processes with CO2 mitigation: Thermo-economic modeling and process integration , 2012 .

[32]  Henry Cohen,et al.  Gas turbine theory , 1973 .

[33]  Robin Vanner,et al.  Energy Use in Offshore Oil and Gas Production: Trends and Drivers for Efficiency from 1975 to 2025 , 2005 .

[34]  Fredrik Haglind,et al.  Waste Heat Recovery for Offshore Applications , 2012 .

[35]  François Maréchal,et al.  Systematic integration of LCA in process systems design: Application to combined fuel and electricity production from lignocellulosic biomass , 2011, Comput. Chem. Eng..

[36]  Olav Bolland,et al.  Design and off-design simulations of combined cycles for offshore oil and gas installations , 2013 .

[37]  Christopher A. Mattson,et al.  Pareto Frontier Based Concept Selection Under Uncertainty, with Visualization , 2005 .

[38]  Silvio de Oliveira Junior,et al.  Exergy analysis of petroleum separation processes in offshore platforms , 1997 .

[39]  Wei He,et al.  Exergy analysis of the oil and gas processing on a North Sea oil platform a real production day , 2013 .

[40]  M. Kendall,et al.  The advanced theory of statistics , 1945 .