A study on microstructure and mechanical properties of Al 6061–TiB2 in-situ composites

In situ reinforced aluminium based metal matrix composites (AMMCs) are emerging as one of the most promising alternatives for eliminating the inherent defects associated with ex situ reinforced AMMCs. Researchers in recent past have attempted various processing techniques for the development of in-situ composites, of which liquid metallurgy is the most widely adopted technique. Development of in-situ composites via liquid metallurgy route using master alloys is a relatively new processing technique. Very little information is available providing the usage value of these reinforcing materials. The present study is an attempt to explore the processing and characterization of in situ AMMCs using master alloys as reinforcement materials. Al 6061–TiB2 in-situ composites were fabricated by liquid metallurgy route using Al 6061 as the matrix material and Al–10%Ti and Al–3%B as reactive reinforcements. Tests carried out on the fabricated composites include XRD, metallographic studies, EDAX analysis, microhardness, grain size analysis and tensile strength tests. The developed composites exhibited superior structural properties when compared with base alloy.

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