High performance concrete incorporating ceramic waste powder as large partial replacement of Portland cement

Abstract Ceramic waste powder (CWP) is produced during ceramic tile polishing with potential environmental pollution. CWP is silica-rich, alumina-rich and fine particle size material. High performance concrete (HPC) mixtures incorporating 10–40% CWP as replacement of Portland cement by mass were evaluated. Mechanical, durability and microstructural investigations of HPC mixtures were performed. It is shown that concrete incorporating CWP as large replacement of cement has high strength and excellent durability. Microstructure investigations showed that incorporating CWP did not make significant difference in cement hydration compared with cement without CWP. Performance improvement is explained by the low water/cement ratio of the reference mixture enabling CWP to create dense packing particles.

[1]  Yunhong Cheng,et al.  Test research on effects of ceramic polishing powder on carbonation and sulphate-corrosion resistance of concrete , 2014 .

[2]  Ali Heidari,et al.  A study of the mechanical properties of ground ceramic powder concrete incorporating nano-SiO2 particles , 2013 .

[3]  S. Grangeon,et al.  X-ray diffraction: a powerful tool to probe and understand the structure of nanocrystalline calcium silicate hydrates , 2013, Acta crystallographica Section B, Structural science, crystal engineering and materials.

[4]  Fernando Pacheco-Torgal,et al.  Compressive strength and durability properties of ceramic wastes based concrete , 2011 .

[5]  M. Vijayalakshmi,et al.  Utilization of Granite Powder Waste in Concrete Production , 2012 .

[6]  Gongxun Wang,et al.  Effect of Waste Ceramic Polishing Powder on the Properties of Cement Mortars , 2009, 2009 International Conference on Energy and Environment Technology.

[7]  J. E. Gillott,et al.  Microstructural investigation of innovative UHPC , 1999 .

[8]  J. Bensted,et al.  Study of calcium silicate hydrates by solid state high resolution 29 Si nuclear magnetic resonance , 1990 .

[9]  D. Cleland,et al.  Assessment of the durability of concrete from its permeation properties: a review , 2001 .

[11]  A. Juan,et al.  Eco-efficient concretes : Impact of the use of white ceramic powder on the mechanical properties of concrete , 2007 .

[12]  P. Aitcin,et al.  Microstructural Basis of Selection of Materials and Mix Proportions for High-Strength Concrete , 1990, SP-121: High-Strength Concrete: Second International Symposium.

[13]  F. Vogel,et al.  Basic and Hygric Properties of Concrete Containing Fine Ceramic Powder , 2014 .

[14]  Fei Huang,et al.  Test research on effects of waste ceramic polishing powder on the permeability resistance of concrete , 2016 .

[15]  Christopher R. Cheeseman,et al.  Comparison of test methods to assess pozzolanic activity , 2010 .