Modeling and characterization of a silicon condenser microphone

A single-chip silicon condenser microphone with a single deeply corrugated diaphragm (SDCD) has been developed. The fundamental characteristics, including mechanical sensitivity, resonance frequency, zero-pressure offset and temperature dependence of the diaphragm, are simulated using a finite element model (FEM). An analytical model is presented to validate that the higher mechanical sensitivity of the SDCD compared with the flat diaphragm with clamped edges is achieved by both releasing the residual stress and reducing the effective mechanical constant of the diaphragm structure. The electrostatic–structural coupling FEM analysis is used in combination with equivalent circuits to evaluate and understand the mechanical, electrostatic and acoustic performances of the microphone. The measurements show reasonable agreements with the theoretical predictions.

[1]  M. Royer,et al.  ZnO on Si integrated acoustic sensor , 1983 .

[2]  Wouter Olthuis,et al.  A review of silicon microphones , 1994 .

[3]  Wouter Olthuis,et al.  The design, fabrication, and testing of corrugated silicon nitride diaphragms , 1994 .

[4]  H. Nathanson,et al.  The resonant gate transistor , 1967 .

[5]  J. Bergqvist,et al.  A silicon condenser microphone using bond and etch-back technology , 1994 .

[6]  K. Wise,et al.  Performance of nonplanar silicon diaphragms under large deflections , 1994 .

[7]  J. Bergqvist Finite-element modelling and characterization of a silicon condenser microphone with a highly perforated backplate , 1993 .

[8]  R. M. Lin,et al.  Study of single deeply corrugated diaphragms for high-sensitivity microphones , 2003 .

[9]  Suan Hee Seah,et al.  Design considerations in micromachined silicon microphones , 2002 .

[10]  J. H. Jerman The fabrication and use of micromachined corrugated silicon diaphragms , 1990 .

[11]  Jianmin Miao,et al.  Sensitivity-improved silicon condenser microphone with a novel single deeply corrugated diaphragm , 2001 .

[12]  K.D. Wise,et al.  Scaling limits in batch-fabricated silicon pressure sensors , 1987, IEEE Transactions on Electron Devices.

[13]  Sung Yi,et al.  Finite-element analysis of silicon condenser microphones with corrugated diaphragms , 1998 .

[14]  Zhijian Li,et al.  Design and fabrication of silicon condenser microphone using corrugated diaphragm technique , 1996 .

[15]  W. Kühnel,et al.  A silicon condenser microphone with structured back plate and silicon nitride membrane , 1992 .