High efficiency ‘low-lift’ vapour-compression chiller for high-temperature cooling applications in non-residential buildings in hot-humid climates

Abstract Over the last decade, building engineers have begun implementing sensible-latent de-coupled air-conditioning systems in non-residential buildings in hot-humid climates. Typically, a de-coupled system consists of a dedicated outdoor air sub-system for ventilation and high-temperature radiant cooling sub-system for space cooling. This approach has lowered cooling energy demands and fan energy consumption in buildings. However, the complete energy saving potential of de-coupled systems, specifically high-temperature space cooling sub-systems, can only be realized by using low-lift chillers that supply chilled water which matches the high-temperature radiant cooling application. This paper discusses the results of a retro-installation of a prototype modular low-lift chiller to provide high-temperature chilled water (at 17 °C) to the radiant cooling units. The paper presents temperature and cooling load profiles, control methodology and energy efficiency improvements of the low-lift cooling system. The paper also further discusses the influence of various parameters on the performance of the chiller. Despite having a cooling capacity of only 20 kW, the modular low-lift chiller is consistently able to achieve a Coefficient of Performance (COP) of 8. By operating at a low-lift (20 K) compared to a high-lift (29 K), the sensible cooling electrical consumption (at the chiller) is reduced by 23% despite being compared to a high-lift low-temperature chiller with 100 x higher cooling capacity. When normalized for cooling capacities, this reduction is between 29–30%. The project is the first known installation of low-lift cooling for building comfort control in hot-humid climates, and first reported publication of low-lift cooling in a real-life scenario - i.e., non-laboratory conditions or modelling exercise.

[1]  J. U. Ahamed,et al.  A review on exergy analysis of vapor compression refrigeration system , 2011 .

[2]  Leslie K. Norford,et al.  Optimal coordination of heat pump compressor and fan speeds and subcooling over a wide range of loads and conditions , 2012 .

[3]  F. W. Yu,et al.  Part load performance of air-cooled centrifugal chillers with variable speed condenser fan control , 2007 .

[4]  Arif Hepbasli,et al.  Energy and exergy analysis of a ground source (geothermal) heat pump system , 2004 .

[5]  Sen Huang,et al.  A Bayesian network model for the optimization of a chiller plant’s condenser water set point , 2018 .

[6]  F. W. Yu,et al.  Environmental performance and economic analysis of all-variable speed chiller systems with load-based speed control , 2009 .

[7]  V. Tyagi,et al.  An extremum seeking algorithm for determining the set point temperature for condensed water in a cooling tower , 2006, 2006 American Control Conference.

[8]  Arno Schlueter,et al.  3for2: Realizing spatial, material, and energy savings through integrated design , 2016 .

[9]  Lihua Xie,et al.  HVAC system optimization––condenser water loop , 2004 .

[10]  Hansjürg Leibundgut,et al.  A review of high temperature cooling systems in tropical buildings , 2016 .

[11]  Yaoyu Li,et al.  A Multivariable Newton-Based Extremum Seeking Control for Condenser Water Loop Optimization of Chilled-Water Plant , 2015 .

[12]  P. G. Luscuere,et al.  An exergy application for analysis of buildings and HVAC systems , 2010 .

[13]  Kian Wee Chen,et al.  BubbleZERO—Design, Construction and Operation of a Transportable Research Laboratory for Low Exergy Building System Evaluation in the Tropics , 2013 .

[14]  Thomas Hartman,et al.  All-Variable Speed Centrifugal Chiller Plants , 2001 .

[15]  Steven T. Taylor Degrading Chilled Water Plant Delta-T : Causes and Mitigation , 1995 .

[16]  Arno Schlueter,et al.  Evaluation of low-lift sensible cooling in the tropics using calibrated simulation models and preliminary testing , 2017 .

[17]  Onder Ozgener,et al.  A review on the energy and exergy analysis of solar assisted heat pump systems , 2007 .

[18]  Refrigerating,et al.  ASHRAE greenguide : the design, construction, and operation of sustainable buildings , 2013 .

[19]  Peter R. Armstrong,et al.  Predictive pre-cooling of thermo-active building systems with low-lift chillers , 2011 .

[20]  Mehmet Kanoglu,et al.  Exergy analysis of vapor compression refrigeration systems , 2002 .

[21]  Xiangjiang Zhou,et al.  Optimal operation of a large cooling system based on an empirical model , 2004 .

[22]  Weimin Wang,et al.  Development of High-Efficiency Low-Lift Vapor Compression System - Final Report , 2010 .

[23]  Doosam Song,et al.  Performance evaluation of a radiant floor cooling system integrated with dehumidified ventilation , 2008 .

[24]  Khizir Mahmud,et al.  Desiccant dehumidification with hydronic radiant cooling system for air-conditioning applications in humid tropical climates , 2005 .

[25]  Sen Huang,et al.  Improved cooling tower control of legacy chiller plants by optimizing the condenser water set point , 2017 .

[26]  Siaw Kiang Chou,et al.  Achieving better energy-efficient air conditioning - A review of technologies and strategies , 2013 .

[27]  J. Mitchell,et al.  Optimal control development for chilled water plants using a quadratic representation , 2001 .

[28]  Hansjürg Leibundgut,et al.  The missing link for low exergy buildings: Low temperature-lift, ultra-high COP heat pumps , 2010 .

[29]  Gregor P. Henze,et al.  IMPROVING CAMPUS CHILLED WATER SYSTEMS WITH INTELLIGENT CONTROL VALVES: A FIELD STUDY , 2013 .

[30]  L. B. Hyman Overcoming Low Delta T, Negative Delta P at Large University Campus , 2004 .

[31]  Philippe Goffin,et al.  Low exergy building systems implementation , 2012 .

[32]  Peter R. Armstrong,et al.  Variable-speed heat pump model for a wide range of cooling conditions and loads , 2011 .

[33]  Stanley A. Mumma Overview of Integrating Dedicated Outdoor Air Systems with Parallel Terminal Systems , 2001 .

[34]  Hansjürg Leibundgut,et al.  The reference environment: utilising exergy and anergy for buildings , 2012 .

[35]  F. W. Yu,et al.  Optimization of water-cooled chiller system with load-based speed control , 2008 .

[36]  S. Chirarattananon,et al.  An experimental investigation of application of radiant cooling in hot humid climate , 2006 .

[37]  경대호,et al.  Radiant Floor Cooling Systems , 2008 .

[38]  Rita Mastrullo,et al.  An analysis of the performances of a vapour compression plant working both as a water chiller and a heat pump using R22 and R417A , 2004 .

[39]  Onder Kizilkan,et al.  Performance and exergetic analysis of vapor compression refrigeration system with an internal heat exchanger using a hydrocarbon, isobutane (R600a) , 2008 .