The study on the drop detachment for automatic pipeline GMAW system: short-circuit mode

In the automatic pipeline welding systems, the welding properties are varied regarding to the robot angle variations around the pipe. In this paper, a modified dynamic model—presented for the free-flight mode [1]—is extended to include the short-circuit mode. Consequently, a complete dynamic model is introduced including some modifications in characteristics equations. Some events and phenomena, like frequency jumping and combined transfer mode—caused by angle variations—are illustrated using time-frequency representation through the simulation and experimental examples.

[1]  M. Ushio,et al.  A Study of the Improvement of the Sensitivity and the Reliability of the Arc Sensor in GMA Welding. (1st Report). Modelling of the Arc Sensor for DC MIG/MAG Welding in Open Arc Mode. , 1996 .

[2]  Ill-Soo Kim,et al.  A study on relationship between process variables and bead penetration for robotic CO2 arc welding , 2003 .

[3]  C. Yoo,et al.  Dynamic simulation of metal transfer in GMAW, Part 1: Globular and spray transfer modes , 1998 .

[4]  B. Irving Thermal spray : New technology is its lifeblood , 1998 .

[5]  Jeffrey H. Lang,et al.  Magnetic forces acting on molten drops in gas metal arc welding , 1998 .

[6]  John Lancaster,et al.  The Physics of Welding , 1984 .

[7]  Chuansong Wu,et al.  Analysis of excited droplet oscillation and detachment in active control of metal transfer , 2004 .

[8]  Rachel C. Thomson,et al.  Prediction of multiwire submerged arc weld bead shape using neural network modelling , 2002 .

[9]  Olcay Ersel Canyurt,et al.  Estimation of welded joint strength using genetic algorithm approach , 2005 .

[10]  T. Kannan,et al.  Effect of flux cored arc welding process parameters on duplex stainless steel clad quality , 2006 .

[11]  C. Yoo,et al.  Simulation of dynamic behavior in a GMAW system , 2001 .

[12]  Kwang-Jae Son,et al.  Optimization of Nd:YAG laser welding parameters for sealing small titanium tube ends , 2006 .

[13]  Peiyuan Zhu,et al.  Formation of molten droplets at a consumable anode in an electric welding arc , 1995 .

[14]  P. J. Modenesi,et al.  A model for melting rate phenomena in GMA welding , 2007 .

[15]  S. Bless Drop transfer in short-circuit welding , 1974 .

[16]  Suck-Joo Na,et al.  A Study on Prediction of Welding Current in Gas Metal arc Welding Part 1: Modelling of Welding Current in Response to Change of Tip-to-Workpiece Distance , 1990 .

[17]  Alireza Doodman Tipi,et al.  The study on the drop detachment for automatic pipeline GMAW system: free flight mode , 2010 .

[18]  Jeffrey H. Lang,et al.  A dynamic model of drops detaching from a gas metal arc welding electrode , 1998 .

[19]  A. G. Olabi,et al.  Optimization of different welding processes using statistical and numerical approaches - A reference guide , 2008, Adv. Eng. Softw..

[20]  N. Murugan,et al.  Effects of process parameters on the bead geometry of laser beam butt welded stainless steel sheets , 2007 .

[21]  A.R.D. Tipi,et al.  A New Adaptive Method (AF-PID) Presentation with Implementation in the Automatic Welding Robot , 2008, 2008 IEEE/ASME International Conference on Mechtronic and Embedded Systems and Applications.

[22]  I. Richardson,et al.  The influence of power source dynamics on wire melting rate in pulsed GMA welding , 1994 .

[23]  V. Nemchinsky Size and shape of the liquid droplet at the molten tip of an arc electrode , 1994 .

[24]  Thomas A. Siewert,et al.  An electrode extension model for gas metal arc welding , 1994 .

[25]  N. Murugan,et al.  Modeling and simulation of wire feed rate for steady current and pulsed current gas metal arc welding using 317L flux cored wire , 2007 .

[26]  M. Hermans,et al.  Process behavior and stability in short circuit gas metal arc welding , 1999 .

[27]  IańM Richardson,et al.  The physics of welding, 2nd ed.: Edited by J. F. Lancaster. Pp. 340. Pergamon Press, Oxford. 1986. Hardcover £32.00 ($55.00), Flexicover £16.25 ($28.00) , 1988 .

[28]  Jesper Sandberg Thomsen,et al.  Advanced Control Methods for Optimization of Arc Welding , 2004 .

[29]  John J. Lowke,et al.  Predictions of metal droplet formation in arc welding , 1996, Proceeding of Progress in Plasma Processing of Materials 1997.

[30]  P. Chien,et al.  Welding the space Shuttle's Al-Li external tank presents a challenge : Aluminium welding , 1998 .