Full plant scale analysis of natural gas fired power plants with pre-combustion CO2 capture and Chemical Looping Reforming (CLR)

Abstract In this study, first of its kind complete plant scale integration of pre-combustion CO 2 capture method with Chemical Looping Reforming (CLR) of Natural Gas (NG), Water Gas Shift (WGS) process, CO 2 capture and CO 2 compression in a combined cycle power plant has been presented. The CLR consisted of oxidation and fuel reactor. The oxidation reactor oxidizes the metal oxygen carrier with compressed air and produces an oxygen depleted air stream (N 2 stream) as by-product. The fuel reactor reforms the NG with the metal oxide in presence of steam to produce syngas. The syngas is further subjected to WGS and CO 2 capture using a-MDEA, to prepare a H 2 -rich fuel, which is combusted in the Gas Turbine (GT) system. The heat from cooling of process streams in the pre-combustion CO 2 capture method, is used to prepare saturated low pressure steam, fraction of which is used in reboiler to regenerate the amine for CO 2 capture, and the remainder is expanded in Steam Turbine (ST) to generate power. The power plant is a combined cycle with two GT, two Heat Recovery Steam Generators (HRSG) and one ST. 12% of air entering the GT is used in the oxidation reactor of CLR, and equivalent amount of N 2 stream is compressed and added as diluent in the GT. The overall process was integrated and analysed at full load conditions. The current process has also been compared with Natural Gas Combined Cycle (NGCC) plant without CO 2 capture. The net electric efficiency of the power plant with pre-combustion CO 2 capture in this study is 43.1%, which is 15.3%-points less than the NGCC plant without capture. Major energy penalty in the process comes from air compressor, the diluent N 2 stream compressor and due to low degree of process integration to avoid complexity.

[1]  Juan Adánez,et al.  Progress in chemical-looping combustion and reforming technologies , 2012 .

[2]  Giovanni Lozza,et al.  Pre-combustion CO2 capture from natural gas power plants, with ATR and MDEA processes , 2010 .

[3]  Olav Bolland,et al.  A quantitative comparison of gas turbine cycles with CO2 capture , 2007 .

[4]  M. Appl Ammonia: Principles and Industrial Practice , 1999 .

[5]  Giovanni Lozza,et al.  Three-reactors chemical looping process for hydrogen production , 2008 .

[6]  D. Zheng,et al.  Evaluation of a chemical-looping-combustion power-generation system by graphic exergy analysis , 1987 .

[7]  H. Richter,et al.  Reversibility of combustion processes , 1983 .

[8]  Liang-Shih Fan,et al.  Application of the Moving-Bed Chemical Looping Process for High Methane Conversion , 2013 .

[9]  Giampaolo Manzolini,et al.  Pre combustion CO2 capture , 2015 .

[10]  Maohong Fan,et al.  Progress in oxygen carrier development of methane-based chemical-looping reforming: A review , 2015 .

[11]  Calin-Cristian Cormos,et al.  Assessment of Hydrogen Production Systems based on Natural Gas Conversion with Carbon Capture and Storage , 2014 .

[12]  Zhenlong Zhao,et al.  Analysis of thermally coupled chemical looping combustion-based power plants with carbon capture , 2015 .

[13]  Giovanni Lozza,et al.  Using Hydrogen as Gas Turbine Fuel , 2003 .

[14]  E. J. Anthony,et al.  Carbon capture and storage update , 2014 .

[15]  Rahul Anantharaman,et al.  Design and off-design analyses of a pre-combustion CO2 capture process in a natural gas combined cycle power plant , 2009 .

[16]  Hongguang Jin,et al.  A NEW ADVANCED POWER-GENERATION SYSTEM USING CHEMICAL-LOOPING COMBUSTION , 1994 .

[17]  Stefano Consonni,et al.  Chemical-Looping Combustion for Combined Cycles With CO2 Capture , 2004 .

[18]  Hermann Hofbauer,et al.  Syngas and a separate nitrogen/argon stream via chemical looping reforming – A 140 kW pilot plant study , 2010 .

[19]  D. Newsome The Water-Gas Shift Reaction , 1980 .

[20]  Juan Carlos Abanades,et al.  Integrated combined cycle from natural gas with CO2 capture using a Ca–Cu chemical loop , 2013 .

[21]  O. Bolland,et al.  Multi-stage chemical looping combustion (CLC) for combined cycles with CO2 capture , 2007 .

[22]  Olav Bolland,et al.  Full-plant Analysis of a PSA CO2 Capture Unit Integrated In Coal-fired Power Plants: Post-and Pre-combustion Scenarios , 2014 .

[23]  Suttichai Assabumrungrat,et al.  Simulation and thermodynamic analysis of chemical looping reforming and CO2 enhanced chemical looping reforming , 2014 .

[24]  Juan Adánez,et al.  Hydrogen production by auto-thermal chemical-looping reforming in a pressurized fluidized bed reactor using Ni-based oxygen carriers , 2010 .