The effect of work pace on workload, motor variability and fatigue during simulated light assembly work

This study investigated the effect of work pace on workload, motor variability and fatigue during light assembly work. Upper extremity kinematics and electromyography (EMG) were obtained on a cycle-to-cycle basis for eight participants during two conditions, corresponding to “normal” and “high” work pace according to a predetermined time system for engineering. Indicators of fatigue, pain sensitivity and performance were recorded before, during and after the task. The level and variability of muscle activity did not differ according to work pace, and manifestations of muscle fatigue or changed pain sensitivity were not observed. In the high work pace, however, participants moved more efficiently, they showed more variability in wrist speed and acceleration, but they also made more errors. These results suggest that an increased work pace, within the range addressed here, will not have any substantial adverse effects on acute motor performance and fatigue in light, cyclic assembly work. Statement of Relevance:In the manufacturing industry, work pace is a key issue in production system design and hence of interest to ergonomists as well as engineers. In this laboratory study, increasing the work pace did not show adverse effects in terms of biomechanical exposures and muscle fatigue, but it did lead to more errors. For the industrial engineer, this observation suggests that an increase in work pace might diminish production quality, even without any noticeable fatigue being experienced by the operators.

[1]  Leon M Straker A review of research on techniques for lifting low-lying objects: 2. Evidence for a correct technique. , 2003, Work.

[2]  Bart Visser,et al.  Effects of precision demands and mental pressure on muscle activation and hand forces in computer mouse tasks , 2004, Ergonomics.

[3]  P M Bongers,et al.  Psychosocial stressors at work and musculoskeletal problems. , 1994, Scandinavian journal of work, environment & health.

[4]  P. Herberts,et al.  Voluntary redistribution of muscle activity in human shoulder muscles. , 1995, Ergonomics.

[5]  P Madeleine,et al.  Changes in the amount and structure of motor variability during a deboning process are associated with work experience and neck-shoulder discomfort. , 2009, Applied ergonomics.

[6]  Mikael Forsman,et al.  Low-threshold motor unit activity during a 1-h static contraction in the trapezius muscle , 2002 .

[7]  B. Jonsson,et al.  Trapezius muscle pressure pain threshold and strain in the neck and shoulder regions during repetitive light work. , 1993, Scandinavian journal of rehabilitation medicine.

[8]  H. Zelaznik,et al.  Motor-output variability: a theory for the accuracy of rapid motor acts. , 1979, Psychological review.

[9]  R Kadefors,et al.  Consequences of trapezius relaxation on the distribution of shoulder muscle forces: an electromyographic study. , 1998, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[10]  J H van Dieën,et al.  Please Scroll down for Article Ergonomics Development of Fatigue and Discomfort in the Upper Trapezius Muscle during Light Manual Work Development of Fatigue and Discomfort in the Upper Trapezius Muscle during Light Manual Work , 2022 .

[11]  Jan Ekholm,et al.  Reproducibility of work movements with carpenters' hand tools , 1989 .

[12]  R Willink,et al.  What is robustness in data analysis? , 2008 .

[13]  Roger M Enoka,et al.  Multiple features of motor-unit activity influence force fluctuations during isometric contractions. , 2003, Journal of neurophysiology.

[14]  S E Mathiassen,et al.  Biochemical indicators of hazardous shoulder-neck loads in light industry. , 1993, Journal of occupational medicine. : official publication of the Industrial Medical Association.

[15]  C. J. Luca,et al.  Motor unit recruitment and derecruitment induced by brief increase in contraction amplitude of the human trapezius muscle , 2003, The Journal of physiology.

[16]  B Nilsson,et al.  Musculoskeletal disorders among visual display terminal workers: individual, ergonomic, and work organizational factors. , 1995, Ergonomics.

[17]  S E Mathiassen,et al.  Physiological comparison of three interventions in light assembly work: reduced work pace, increased break allowance and shortened working days , 1996, International archives of occupational and environmental health.

[18]  Nikolaos Strimpakos,et al.  Issues in relation to the repeatability of and correlation between EMG and Borg scale assessments of neck muscle fatigue. , 2005, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[19]  B. Bernard,et al.  Musculoskeletal disorders and workplace factors: a critical review of epidemiologic evidence for work-related musculoskeletal disorders of the neck, upper extremity, and low back , 1997 .

[20]  Karen V. Lomond,et al.  Posture-movement changes following repetitive motion-induced shoulder muscle fatigue. , 2009, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[21]  Maurizio Ferrarin,et al.  Long term analysis of kinematic pattern during a repetitive work task using upper limbs , 2008 .

[22]  Cassie Wilson,et al.  Coordination variability and skill development in expert triple jumpers , 2008, Sports biomechanics.

[23]  J. Tiffin,et al.  The Purdue pegboard; norms and studies of reliability and validity. , 1948, The Journal of applied psychology.

[24]  Huub M. Toussaint,et al.  Within-Subject Variability in Low Back Load in a Repetitively Performed, Mildly Constrained Lifting Task , 2001, Spine.

[25]  Patrick G Dempsey,et al.  Investigation of a Pork Shoulder Deboning Operation , 2004, Journal of occupational and environmental hygiene.

[26]  Peter J Beek,et al.  Impedance modulation and feedback corrections in tracking targets of variable size and frequency. , 2006, Journal of neurophysiology.

[27]  B. Freriks,et al.  Development of recommendations for SEMG sensors and sensor placement procedures. , 2000, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[28]  W. Marras,et al.  Variation in spinal load and trunk dynamics during repeated lifting exertions. , 1999, Clinical biomechanics.

[29]  H. Devries MUSCLES ALIVE-THEIR FUNCTIONS REVEALED BY ELECTROMYOGRAPHY , 1976 .

[30]  Tom Chau,et al.  Managing variability in the summary and comparison of gait data , 2005, Journal of NeuroEngineering and Rehabilitation.

[31]  Tim Bosch,et al.  Manifestations of shoulder fatigue in prolonged activities involving low-force contractions , 2009, Ergonomics.

[32]  Å. Kilbom,et al.  Repetitive work of the upper extremity: Part II — The scientific basis (knowledge base) for the guide , 1994 .

[33]  A. Fischer,et al.  Pressure Threshold Measurement for Diagnosis of Myofascial Pain and Evaluation of Treatment Results , 1986 .

[34]  P Vink,et al.  Association between objective and subjective measurements of comfort and discomfort in hand tools. , 2007, Applied ergonomics.

[35]  Svend Erik Mathiassen,et al.  Time--a key issue for musculoskeletal health and manufacturing. , 2007, Applied ergonomics.

[36]  Svend Erik Mathiassen,et al.  A case study evaluating the ergonomic and productivity impacts of partial automation strategies in the electronics industry , 2002 .

[37]  Svend Erik Mathiassen,et al.  Diversity and variation in biomechanical exposure: what is it, and why would we like to know? , 2006, Applied ergonomics.

[38]  C. Jensen,et al.  The influence of electrode position on bipolar surface electromyogram recordings of the upper trapezius muscle , 2004, European Journal of Applied Physiology and Occupational Physiology.

[39]  Svend Erik Mathiassen,et al.  Methodological variance associated with normalization of occupational upper trapezius EMG using sub-maximal reference contractions. , 2009, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[40]  Peter Vink,et al.  Comfort and design : principles and good practice , 2004 .

[41]  S. E. Mathiassen,et al.  Motor control and cardiovascular responses during isoelectric contractions of the upper trapezius muscle: evidence for individual adaptation strategies , 1997, European Journal of Applied Physiology and Occupational Physiology.

[42]  J. Geiger-Brown,et al.  Longitudinal relationship of work hours, mandatory overtime, and on-call to musculoskeletal problems in nurses. , 2006, American journal of industrial medicine.

[43]  J. W. van Rhijn,et al.  Productivity and Discomfort in Assembly Work: The Effects of an Ergonomic Workplace Adjustment at Philips DAP , 2004 .

[44]  G. Borg Psychophysical bases of perceived exertion. , 1982, Medicine and science in sports and exercise.

[45]  Svend Erik Mathiassen,et al.  Electromyographic activity in the shoulder-neck region according to arm position and glenohumeral torque , 2004, European Journal of Applied Physiology and Occupational Physiology.

[46]  H. Christensen,et al.  Muscle activity and fatigue in the shoulder muscles of assembly-plant employees. , 1986, Scandinavian journal of work, environment & health.

[47]  Karen Søgaard,et al.  Effect of physical training on pain sensitivity and trapezius muscle morphology , 2010, Muscle & nerve.

[48]  C. Moritz,et al.  Discharge rate variability influences the variation in force fluctuations across the working range of a hand muscle. , 2005, Journal of neurophysiology.

[49]  Y. Schutz,et al.  Variability of gait patterns during unconstrained walking assessed by satellite positioning (GPS) , 2003, European Journal of Applied Physiology.

[50]  Paulien M Bongers,et al.  Are psychosocial factors, risk factors for symptoms and signs of the shoulder, elbow, or hand/wrist?: A review of the epidemiological literature. , 2002, American journal of industrial medicine.

[51]  Manuel Arroyo-Morales,et al.  Muscle trigger points and pressure pain hyperalgesia in the shoulder muscles in patients with unilateral shoulder impingement: a blinded, controlled study , 2010, Experimental Brain Research.

[52]  Mindy F Levin,et al.  Differences in multi-joint kinematic patterns of repetitive hammering in healthy, fatigued and shoulder-injured individuals. , 2005, Clinical biomechanics.

[53]  Margarita Vergara,et al.  Relationship between comfort and back posture and mobility in sitting-posture. , 2002, Applied ergonomics.

[54]  M Hagberg,et al.  Method and performance: two elements of work technique. , 1998, Ergonomics.

[55]  Mark E. Ferguson,et al.  PRODUCTION AND OPERATIONS MANAGEMENT , 2008 .

[56]  P. Welch The use of fast Fourier transform for the estimation of power spectra: A method based on time averaging over short, modified periodograms , 1967 .

[57]  Svend Erik Mathiassen,et al.  The size of cycle-to-cycle variability in biomechanical exposure among butchers performing a standardised cutting task , 2008, Ergonomics.

[58]  Kageyu Noro,et al.  A Theory on Pressure Distribution and Seat Discomfort , 2004 .

[59]  R. Arndt,et al.  Work pace, stress, and cumulative trauma disorders. , 1987, The Journal of hand surgery.

[60]  Dario Farina,et al.  Periodic increases in force during sustained contraction reduce fatigue and facilitate spatial redistribution of trapezius muscle activity , 2007, Experimental Brain Research.

[61]  Huub M. Toussaint,et al.  An investigation into the relevance of the pattern of temporal activation with respect to erector spinae muscle endurance , 2004, European Journal of Applied Physiology and Occupational Physiology.

[62]  Mark L. Latash,et al.  Joint angle variability in 3D bimanual pointing: uncontrolled manifold analysis , 2005, Experimental Brain Research.

[63]  Maija Järvi,et al.  Job rotation in nursing: a study of job rotation among nursing personnel from the literature and via a questionnaire. , 2004, Journal of nursing management.

[64]  Daniel M. Wolpert,et al.  Signal-dependent noise determines motor planning , 1998, Nature.

[65]  Dario Farina,et al.  Effect of side dominance on myoelectric manifestations of muscle fatigue in the human upper trapezius muscle , 2003, European Journal of Applied Physiology.

[66]  Elizabeth Åhsberg,et al.  Perceived fatigue during physical work: an experimental evaluation of a fatigue inventory , 1998 .

[67]  Dario Farina,et al.  The change in spatial distribution of upper trapezius muscle activity is correlated to contraction duration. , 2008, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[68]  E. Åhsberg,et al.  Perceived quality of fatigue during different occupational tasks Development of a questionnaire , 1997 .

[69]  Dario Farina,et al.  Standardising surface electromyogram recordings for assessment of activity and fatigue in the human upper trapezius muscle , 2002, European Journal of Applied Physiology.

[70]  G. Sjøgaard,et al.  Effect of speed and precision demands on human shoulder muscle electromyography during a repetitive task , 1998, European Journal of Applied Physiology and Occupational Physiology.

[71]  Svend Erik Mathiassen,et al.  Job enlargement and mechanical exposure variability in cyclic assembly work , 2004, Ergonomics.

[72]  Ana Franco,et al.  At the margins of the labour market ? Women and men in temporary jobs in Europe , 2008 .

[73]  Svend Erik Mathiassen,et al.  Variability in mechanical exposure within and between individuals performing a highly constrained industrial work task , 2003, Ergonomics.

[74]  J P Bonde,et al.  Risk factors in the onset of neck/shoulder pain in a prospective study of workers in industrial and service companies , 2003, Occupational and environmental medicine.

[75]  Chris Jensen,et al.  Functional subdivision of the upper trapezius muscle during low-level activation , 1997, European Journal of Applied Physiology and Occupational Physiology.

[76]  Chris Brewster,et al.  Flexible Working in Europe: A Review of the Evidence , 1997 .

[77]  G. Sundelin,et al.  Patterns of electromyographic shoulder muscle fatigue during MTM-paced repetitive arm work with and without pauses , 1993, International archives of occupational and environmental health.

[78]  G M Hägg,et al.  Normalization of surface EMG amplitude from the upper trapezius muscle in ergonomic studies - A review. , 1995, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[79]  Anne Moore,et al.  The effects of cycle time on the physical demands of a repetitive pick-and-place task. , 2007, Applied ergonomics.

[80]  Svend Erik Mathiassen,et al.  Changes in the degree of motor variability associated with experimental and chronic neck–shoulder pain during a standardised repetitive arm movement , 2008, Experimental Brain Research.

[81]  Andris Freivalds,et al.  Methods, Standards and Work Design , 1998 .

[82]  Roger Bartlett,et al.  Is movement variability important for sports biomechanists? , 2007, Sports biomechanics.

[83]  P. Fitts The information capacity of the human motor system in controlling the amplitude of movement. , 1954, Journal of experimental psychology.

[84]  E. Kaplan Muscles Alive. Their Functions Revealed by Electromyography. J. V. Basmajian. Baltimore, The Williams and Wilkins Co., 1962. $8.50 , 1962 .

[85]  Michiel P de Looze,et al.  Low-level activity of the trunk extensor muscles causes electromyographic manifestations of fatigue in absence of decreased oxygenation. , 2009, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.