Etude des vibrations auto-entretenues en coupe tridimensionnelle : nouvelle modélisation appliquée au tournage

Dans la mise en forme par enlevement de matiere, pour certaines morphologies de pieces et sous certaines conditions de coupe, l'apparition de vibrations auto-entretenues est inevitable. Pour remedier a ce phenomene en tournage des materiaux, une etude experimentale originale exploitant la notion de torseur d'efforts est mise en place pour determiner, tres precisement, le comportement dynamique du systeme usinant (piece/outil/machine). Les principaux parametres relatifs au comportement dynamique du systeme usinant sont identifies. La localisation des deplacements de la pointe de l'outil dans un plan caracteristique est demontree. L'existence de ce plan et les correlations avec les caracteristiques elastiques du systeme usinant permettent de simplifier le modele dynamique 3D et de proposer un modele en accord avec les resultats experimentaux tout en restant dans une configuration tridimensionnelle de la coupe. La simulation numerique issue de ce modele simplifie fournit des resultats en bon accord avec l'experience.

[1]  M. M. Sadek,et al.  Experimental Investigation of the Characteristics of Dynamic Cutting Process , 1977 .

[2]  Jing Hu,et al.  Nonlinear dynamics of regenerative cutting processes: comparison of two models , 2005, 2005 International Conference on Control and Automation.

[3]  Krzysztof Jemielniak,et al.  Numerical simulation of non-linear chatter vibration in turning , 1989 .

[4]  D. Play,et al.  Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning Process, Part 1: Cutting Process Simulation , 2002 .

[5]  Etsuo Marui,et al.  Chatter Vibration of Lathe Tools. Part 2: On the Mechanism of Exciting Energy Supply , 1983 .

[6]  D. William Wu,et al.  Development of a dynamic shear angle model for wave-generating processes based on work-hardening slip-line field theory , 1987 .

[7]  Masami Masuko,et al.  Analytical Prediction of Three Dimensional Cutting Process—Part 1: Basic Cutting Model and Energy Approach , 1978 .

[8]  J. D. Everett A Treatise on the Theory of Screws , 1901, Nature.

[9]  Masanori Ohori,et al.  Self-Excited Chatter and its Marks in Turning , 1984 .

[10]  Byung Ho Lee,et al.  An analytical model of dynamic cutting forces in chatter vibration , 1991 .

[11]  Etsuo Marui,et al.  Chatter Vibration of Lathe Tools. Part 1: General Characteristics of Chatter Vibration , 1983 .

[12]  N. Kasahara,et al.  Phase characteristics of self-excited chatter in cutting , 1992 .

[13]  Ibrahim N. Tansel,et al.  The chaotic characteristics of three dimensional cutting , 1992 .

[14]  D. W. Wu,et al.  An Analytical Model of Cutting Dynamics. Part 2: Verification , 1985 .

[15]  R. Lathe Phd by thesis , 1988, Nature.

[16]  J. Tlusty,et al.  Basic Non-Linearity in Machining Chatter , 1981 .

[17]  W. J.,et al.  SURFACE QUALITY OF A WORK MATERIAL INFLUENCE ON VIBRATIONS IN A CUTTING PROCESS , 2001 .

[18]  Chun Liu,et al.  An Analytical Model of Cutting Dynamics. Part 1: Model Building , 1985 .

[19]  Y. S. Tarng,et al.  An analytical model of chatter vibration in metal cutting , 1994 .

[20]  Keijin Sato,et al.  The non-linear phenomena in vibration cutting system The establishment of dynamic model , 2002 .

[21]  W. A. Knight,et al.  Chatter in turning: Some effects of tool geometry and cutting conditions , 1972 .

[22]  J. S. Lin,et al.  A nonlinear dynamic model of cutting , 1990 .