Failure Diagnosis and Prognosis of Rolling - Element Bearings using Artificial Neural Networks: A Critical Overview

Rolling - Element Bearings are extensively used in almost all global industries. Any critical failures in these vitally important components would not only affect the overall systems performance but also its reliability, safety, availability and cost-effectiveness. Proactive strategies do exist to minimise impending failures in real time and at a minimum cost. Continuous innovative developments are taking place in the field of Artificial Neural Networks (ANNs) technology. Significant research and development are taking place in many universities, private and public organizations and a wealth of published literature is available highlighting the potential benefits of employing ANNs in intelligently monitoring, diagnosing, prognosing and managing rolling-element bearing failures. This paper attempts to critically review the recent trends in this topical area of interest.

[1]  Carl S. Byington,et al.  Data Fusion for Developing Predictive Diagnostics for Electromechanical Systems , 2001 .

[2]  B. Datner,et al.  Analysis of Roller/Ball Bearing Vibrations , 1979 .

[3]  Ibrahim Senol,et al.  Detection of bearing defects in three-phase induction motors using Park’s transform and radial basis function neural networks , 2006 .

[4]  Steven Y. Liang,et al.  Adaptive Prognostics for Rolling Element Bearing Condition , 1999 .

[5]  Robert J.K. Wood,et al.  Bearing condition monitoring using multiple sensors and integrated data fusion techniques , 2008 .

[6]  Robert B. Randall,et al.  Simulating gear and bearing interactions in the presence of faults Part II. Simulation of the vibrations produced by extended bearing faults , 2008 .

[7]  Johannes Brändlein,et al.  Ball and roller bearings: Theory, design, and application , 1985 .

[8]  A. F. Stronach,et al.  Third-order spectral techniques for the diagnosis of motor bearing condition using artificial neural networks , 2002 .

[9]  Chris K. Mechefske,et al.  Electric motor faults diagnosis using artificial neural networks , 2004 .

[10]  Ille C. Gebeshuber,et al.  Surface analysis on rolling bearings after exposure to defined electric stress , 2009 .

[11]  N. Tandon,et al.  An analytical model for the prediction of the vibration response of rolling element bearings due to a localized defect , 1997 .

[12]  Yanhui Feng,et al.  Novel Acoustic Emission Signal Processing Methods for Bearing Condition Monitoring , 2008 .

[13]  Kenneth A. Loparo,et al.  A new bearing fault detection and diagnosis scheme based on hidden Markov modeling of vibration signals , 2001, 2001 IEEE International Conference on Acoustics, Speech, and Signal Processing. Proceedings (Cat. No.01CH37221).

[14]  B. C. Nakra,et al.  TECHNICAL ARTICLE practical articles in shock and vibration technology: Vibration and Acoustic Monitoring Techniques for the Detection of Defects in Rolling Element Bearings -- a Review , 1992 .

[15]  Sharifah Saon USING ARTIFICIAL NEURAL NETWORK TO MONITOR AND PREDICT INDUCTION MOTOR BEARING (IMB) FAILURE , 2007 .

[16]  Robert B. Randall,et al.  Simulating gear and bearing interactions in the presence of faults. Part I. The combined gear bearing dynamic model and the simulation of localised bearing faults , 2008 .

[17]  P. D. McFadden,et al.  Model for the vibration produced by a single point defect in a rolling element bearing , 1984 .

[18]  Shahab Hasanzadeh Ghafari,et al.  A Fault Diagnosis System for Rotary Machinery Supported by Rolling Element Bearings , 2007 .

[19]  Mo-Yuen Chow,et al.  Neural-network-based motor rolling bearing fault diagnosis , 2000, IEEE Trans. Ind. Electron..

[20]  Peng Xu,et al.  Fast and robust neural network based wheel bearing fault detection with optimal wavelet features , 2002, Proceedings of the 2002 International Joint Conference on Neural Networks. IJCNN'02 (Cat. No.02CH37290).

[21]  S. A. McInerny,et al.  Basic vibration signal processing for bearing fault detection , 2003, IEEE Trans. Educ..

[22]  Tet Hin Yeap,et al.  A joint wavelet lifting and independent component analysis approach to fault detection of rolling element bearings , 2007 .

[23]  T. I. Liu,et al.  Intelligent monitoring of ball bearing conditions , 1992 .

[24]  A. Karahoca,et al.  Neural network based motor bearing fault detection , 2004, Proceedings of the 21st IEEE Instrumentation and Measurement Technology Conference (IEEE Cat. No.04CH37510).

[25]  David G. Stork,et al.  Pattern Classification , 1973 .

[26]  Har Prashad,et al.  Diagnosis of Rolling-Element Bearings Failure by Localized Electrical Current Between Track Surfaces of Races and Rolling-Elements , 2002 .

[27]  Hong-Zhong Huang,et al.  Rolling element bearing fault detection using an improved combination of Hilbert and wavelet transforms , 2009, Journal of Mechanical Science and Technology.

[28]  A. K. Wadhwani,et al.  Application of ANN, Fuzzy Logic and Wavelet Transform in machine fault diagnosis using vibration signal analysis , 2010 .

[29]  N. R. Iyer,et al.  DETECTION OF ROLLER BEARING DEFECTS USING EXPERT SYSTEM AND FUZZY LOGIC , 1996 .

[30]  A. D. Hope,et al.  Bearing fault diagnosis using multi-layer neural networks , 2004 .

[31]  Leith Hitchcock ISO Standards for Condition Monitoring , 2006 .

[32]  N.D.R. Sarma,et al.  A fuzzy BP approach for diagnosis and prognosis of bearing faults in induction motors , 2005, IEEE Power Engineering Society General Meeting, 2005.

[33]  Michael R. Hoeprich Rolling Element Bearing Fatigue Damage Propagation , 1992 .

[34]  Ioannis Antoniadis,et al.  Rolling element bearing fault diagnosis using wavelet packets , 2002 .

[35]  Robert E. Uhrig,et al.  Monitoring and diagnosis of rolling element bearings using artificial neural networks , 1993, IEEE Trans. Ind. Electron..

[36]  Bin Zhang,et al.  Rolling element bearing feature extraction and anomaly detection based on vibration monitoring , 2008, 2008 16th Mediterranean Conference on Control and Automation.

[37]  Bernard Widrow,et al.  Adaptive switching circuits , 1988 .

[38]  James Nga-Kwok Liu,et al.  Design and Implement a Web News Retrieval System , 2005, KES.

[39]  Yang Yu,et al.  A roller bearing fault diagnosis method based on EMD energy entropy and ANN , 2006 .

[40]  T.G. Habetler,et al.  Fault classification and fault signature production for rolling element bearings in electric machines , 2004, IEEE Transactions on Industry Applications.

[41]  Sarangapani Jagannathan,et al.  Mahalanobis Taguchi System (MTS) as a Prognostics Tool for Rolling Element Bearing Failures , 2010 .

[42]  B. Samanta,et al.  ARTIFICIAL NEURAL NETWORK BASED FAULT DIAGNOSTICS OF ROLLING ELEMENT BEARINGS USING TIME-DOMAIN FEATURES , 2003 .

[43]  Juan Carlos García Prada,et al.  Bearing fault diagnosis based on neural network classification and wavelet transform , 2006 .

[44]  T. A. Harris,et al.  Rolling Bearing Analysis , 1967 .

[45]  T. E. Tallian,et al.  Failure atlas for Hertz contact machine elements , 1992 .

[46]  Şahin Yildirim,et al.  An artificial neural network application to fault detection of a rotor bearing system , 2006 .

[47]  Mohamed El Hachemi Benbouzid A review of induction motors signature analysis as a medium for faults detection , 2000, IEEE Trans. Ind. Electron..

[48]  B.K.N. Rao Education and training in condition monitoring and diagnostic engineering management (COMADEM) discipline , 1988 .

[49]  J. Miettinen Condition Monitoring of Grease Lubricated Rolling Bearings by Acoustic Emission Measurements , 2000 .

[50]  Gerhard Poll,et al.  Rolling bearing lubrication with grease at low temperatures , 2001 .

[51]  Magali R. G. Meireles,et al.  A comprehensive review for industrial applicability of artificial neural networks , 2003, IEEE Trans. Ind. Electron..

[52]  Timo Sorsa,et al.  Neural networks in process fault diagnosis , 1991, IEEE Trans. Syst. Man Cybern..

[53]  Thomas R. Kurfess,et al.  Vibration analysis for Bearing outer race condition diagnostics , 1999 .

[54]  Bo-Suk Yang,et al.  Multi-step ahead direct prediction for machine condition prognosis using regression trees and neuro-fuzzy systems , 2013 .

[55]  Peng Chen,et al.  COMADEM 2010 : advandces in maintenance and condition diagnosis technologies towards sustainable society : proceedings of the 23rd International Congress on Condition Monitoring and Diagnostic Engineering Management, June 28-July 2, 2010, Nara, Japan , 2010 .

[56]  Ah Chung Tsoi,et al.  Lessons in Neural Network Training: Overfitting May be Harder than Expected , 1997, AAAI/IAAI.

[57]  C. Sujatha,et al.  Using neural networks for the diagnosis of localized defects in ball bearings , 1997 .

[58]  Huairui Guo,et al.  Predicting remaining useful life of an individual unit using proportional hazards model and logistic regression model , 2006, RAMS '06. Annual Reliability and Maintainability Symposium, 2006..

[59]  Brian Thomas Holm-Hansen Development of a self-diagnostic rolling element bearing , 1999 .

[60]  Xiao Dong Yu,et al.  Study of Monitoring for Oil Film Thickness of Elastic Metallic Plastic Pad Thrust Bearing , 2010 .

[61]  Ashraf Saad,et al.  Evolving an artificial neural network classifier for condition monitoring of rotating mechanical systems , 2007, Appl. Soft Comput..

[62]  Raymond A. Guyer Rolling bearings handbook and troubleshooting guide , 1996 .

[63]  S. M. Wu,et al.  On-Line Detection of Localized Defects in Bearings by Pattern Recognition Analysis , 1989 .

[64]  Ligang Cai,et al.  Roller Bearing Fault Diagnosis Based on Nonlinear Redundant Lifting Wavelet Packet Analysis , 2010, Sensors.

[65]  Bo Li,et al.  Detection of common motor bearing faults using frequency-domain vibration signals and a neural network based approach , 1998, Proceedings of the 1998 American Control Conference. ACC (IEEE Cat. No.98CH36207).

[66]  Zhigang Tian,et al.  An artificial neural network method for remaining useful life prediction of equipment subject to condition monitoring , 2012, J. Intell. Manuf..

[67]  Dominic Palmer-Brown,et al.  Engineering Applications of Neural Networks - 11th International Conference, EANN 2009, London, UK, August 27-29, 2009. Proceedings , 2009, EANN.

[68]  Tien-I Liu,et al.  Monitoring and diagnosis of roller bearing conditions using neural networks and soft computing , 2005, Int. J. Knowl. Based Intell. Eng. Syst..

[69]  Peter W. Tse,et al.  Wavelet Analysis and Envelope Detection For Rolling Element Bearing Fault Diagnosis—Their Effectiveness and Flexibilities , 2001 .

[70]  Scott Alexander Billington Sensor and machine condition effects in roller bearing diagnostics , 1997 .

[71]  Haibo He,et al.  Advances in Neural Networks – ISNN 2009 , 2009, Lecture Notes in Computer Science.

[72]  Kan Chen,et al.  The Feature Selection in Rolling Bearing Fault Diagnosing Based on Parts-Principle Component Analysis , 2009, 2009 Fifth International Conference on Natural Computation.

[73]  P. Werbos,et al.  Beyond Regression : "New Tools for Prediction and Analysis in the Behavioral Sciences , 1974 .

[74]  C. A. Moyer Bearing Materials: Rolling Element Bearings , 2001 .

[75]  Daming Lin,et al.  A review on machinery diagnostics and prognostics implementing condition-based maintenance , 2006 .

[76]  Nalinaksh S. Vyas,et al.  Artificial neural network design for fault identification in a rotor-bearing system , 2001 .

[77]  Pei Wei-chi Fault Diagnosis of the Motor Bearing Based on the Wavelet Package-Elman Neural Network , 2008 .

[78]  K. R. Al-Balushi,et al.  Artificial neural networks and support vector machines with genetic algorithm for bearing fault detection , 2003 .

[79]  Yawei Li Dynamic prognostics of rolling element bearing condition , 1999 .

[80]  A. Srividya,et al.  Fault diagnosis of rolling element bearing using time-domain features and neural networks , 2008, 2008 IEEE Region 10 and the Third international Conference on Industrial and Information Systems.

[81]  Hamid A. Toliyat,et al.  Condition monitoring and fault diagnosis of electrical machines-a review , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[82]  Amparo Alonso-Betanzos,et al.  Fault Prognosis of Mechanical Components Using On-Line Learning Neural Networks , 2010, ICANN.

[83]  Ian Howard,et al.  A Review of Rolling Element Bearing Vibration 'Detection, Diagnosis and Prognosis', , 1994 .

[84]  P. D. McFadden,et al.  The vibration produced by multiple point defects in a rolling element bearing , 1985 .

[85]  Mohammad Hassan Moradi,et al.  Design and implementation of an automatic condition‐monitoring expert system for ball‐bearing fault detection , 2008 .

[86]  Wenyi Wang,et al.  Condition monitoring of rolling-element bearings by using cone-kernel time-frequency distribution , 1993, Other Conferences.

[87]  Mehdi Ahmadian,et al.  Ultrasonic acoustic health monitoring of ball bearings using neural network pattern classification of power spectral density , 2010, Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[88]  N S Sriram,et al.  Bearing Diagnostics – A Radial Basis Function Neural Network Approach , 2011 .

[89]  Zahari Taha,et al.  Artificial neural network for bearing defect detection based on acoustic emission , 2010 .

[90]  Y Shao,et al.  Prognosis of remaining bearing life using neural networks , 2000 .

[91]  Jin Chen,et al.  Neuro-fuzzy Based Condition Prediction of Bearing Health: , 2009 .

[92]  Peter Vas,et al.  Parameter Estimation, Condition Monitoring, and Diagnosis of Electrical Machines , 1993 .

[93]  Lifeng Xi,et al.  Residual life predictions for ball bearings based on self-organizing map and back propagation neural network methods , 2007 .

[94]  Biswanath Samanta,et al.  Bearing Fault Detection Using Artificial Neural Networks and Genetic Algorithm , 2004, EURASIP J. Adv. Signal Process..

[95]  L. B. Jack,et al.  Diagnosis of Rolling Element Bearing Faults Using Radial Basis Function Networks , 1999 .

[96]  Robert B. Randall,et al.  Spectral kurtosis optimization for rolling element bearings , 2005, Proceedings of the Eighth International Symposium on Signal Processing and Its Applications, 2005..

[97]  J. Blair,et al.  Diagnosis and prognosis of bearings using data mining and numerical visualization techniques , 2001, Proceedings of the 33rd Southeastern Symposium on System Theory (Cat. No.01EX460).

[98]  D. Peroulis,et al.  Early-Warning Wireless Telemeter for Harsh-Environment Bearings , 2007, 2007 IEEE Sensors.

[99]  K. P. Ramachandran,et al.  Application of the Laplace-Wavelet Combined With ANN for Rolling Bearing Fault Diagnosis , 2008 .

[100]  Nagi Gebraeel,et al.  Residual life predictions from vibration-based degradation signals: a neural network approach , 2004, IEEE Transactions on Industrial Electronics.

[101]  H.F. Taylor,et al.  Fiber optic strain system for ball bearings , 2002, 2002 15th Optical Fiber Sensors Conference Technical Digest. OFS 2002(Cat. No.02EX533).

[102]  Asoke K. Nandi,et al.  Support vector machines for detection and characterization of rolling element bearing faults , 2001 .

[103]  Hongyu Yang,et al.  A New Sensor Fault Diagnosis Technique Based Upon Subspace Identification and Residual Filtering , 2006, ICIC.

[104]  Steven Y. Liang,et al.  Application of a specialized capacitance probe in bearing diagnosis , 1999 .

[105]  Takashi Hiyama,et al.  Predicting remaining useful life of rotating machinery based artificial neural network , 2010, Comput. Math. Appl..

[106]  Magdi A. Essawy Methods to Estimate Machine Remaining Useful Life Using Artificial Neural Networks , 2001 .