Homogeneous Continuous-Time, Finite-State Hidden Semi-Markov Modeling for Enhancing Empirical Classification System Diagnostics of Industrial Components

This work presents a method to improve the diagnostic performance of empirical classification system (ECS), which is used to estimate the degradation state of components based on measured signals. The ECS is embedded in a homogenous continuous-time, finite-state semi-Markov model (HCTFSSMM), which adjusts diagnoses based on the past history of components. The combination gives rise to a homogeneous continuous-time finite-state hidden semi-Markov model (HCTFSHSMM). In an application involving the degradation of bearings in automotive machines, the proposed method is shown to be superior in classification performance compared to the single-stage ECS.

[1]  Abdullah Alwadie,et al.  The Decision making System for Condition Monitoring of Induction Motors Based on Vector Control Model , 2017 .

[2]  Maurizio Guida,et al.  A State-Dependent Wear Model With an Application to Marine Engine Cylinder Liners , 2010, Technometrics.

[3]  T. A. Harris,et al.  A New Fatigue Life Model for Rolling Bearings , 1985 .

[4]  Shunzheng Yu,et al.  Hidden semi-Markov models , 2010, Artif. Intell..

[5]  Nikolaos Limnios,et al.  Semi-Markov Chains and Hidden Semi-Markov Models toward Applications: Their Use in Reliability and DNA Analysis , 2008 .

[6]  Buyung Kosasih,et al.  Integrated condition monitoring and prognosis method for incipient defect detection and remaining life prediction of low speed slew bearings , 2017 .

[7]  Chiman Kwan,et al.  A novel approach to fault diagnostics and prognostics , 2003, 2003 IEEE International Conference on Robotics and Automation (Cat. No.03CH37422).

[8]  Noureddine Zerhouni,et al.  Remaining Useful Life Estimation of Critical Components With Application to Bearings , 2012, IEEE Transactions on Reliability.

[9]  N. Altman An Introduction to Kernel and Nearest-Neighbor Nonparametric Regression , 1992 .

[10]  Sriram Narasimhan,et al.  Combining Model-Based and Feature-Driven Diagnosis Approaches - A Case Study on Electromechanical Actuators , 2010 .

[11]  Li Jiang,et al.  Feature extraction based on semi-supervised kernel Marginal Fisher analysis and its application in bearing fault diagnosis , 2013 .

[12]  Mansour Saraj,et al.  Inference for the Weibull Distribution Based on Fuzzy Data , 2013 .

[13]  K. Loparo,et al.  Online tracking of bearing wear using wavelet packet decomposition and probabilistic modeling : A method for bearing prognostics , 2007 .

[14]  Enrico Zio,et al.  A Fault Diagnostic Tool Based on a First Principle Model Simulator , 2017, IMBSA.

[15]  Jean Lemaitre,et al.  A Course on Damage Mechanics , 1992 .

[16]  L. Baum,et al.  A Maximization Technique Occurring in the Statistical Analysis of Probabilistic Functions of Markov Chains , 1970 .

[17]  Hyung Jeong Yang,et al.  Hierarchical document categorization with k-NN and concept-based thesauri , 2006, Inf. Process. Manag..

[18]  Mohamed Slimane,et al.  Maintenance policy: degradation laws versus hidden Markov model availability indicator , 2012 .

[19]  Ming Liang,et al.  Detection and diagnosis of bearing and cutting tool faults using hidden Markov models , 2011 .

[20]  Ying Zhang,et al.  Classification of fault location and performance degradation of a roller bearing , 2013 .

[21]  Enrico Zio,et al.  An unsupervised clustering method for assessing the degradation state of cutting tools used in the packaging industry , 2017 .

[22]  Noureddine Zerhouni,et al.  A Data-Driven Failure Prognostics Method Based on Mixture of Gaussians Hidden Markov Models , 2012, IEEE Transactions on Reliability.

[23]  Rainer Storn,et al.  Differential Evolution – A Simple and Efficient Heuristic for global Optimization over Continuous Spaces , 1997, J. Glob. Optim..

[24]  P. Baraldi,et al.  A Modeling Framework for Maintenance Optimization of Electrical Components Based on Fuzzy Logic and Effective Age , 2013, Qual. Reliab. Eng. Int..

[25]  Eckart Zitzler,et al.  Indicator-Based Selection in Multiobjective Search , 2004, PPSN.

[26]  L. Baum,et al.  Statistical Inference for Probabilistic Functions of Finite State Markov Chains , 1966 .

[27]  E. Zio,et al.  Application of a niched Pareto genetic algorithm for selecting features for nuclear transients classification , 2009 .

[28]  Lawrence R. Rabiner,et al.  A tutorial on hidden Markov models and selected applications in speech recognition , 1989, Proc. IEEE.

[29]  Report of Large Motor Reliability Survey of Industrial and Commercial Installations, Part I , 1985, IEEE Transactions on Industry Applications.

[30]  David He,et al.  Hidden semi-Markov model-based methodology for multi-sensor equipment health diagnosis and prognosis , 2007, Eur. J. Oper. Res..

[31]  Hubert Razik,et al.  Prognosis of Bearing Failures Using Hidden Markov Models and the Adaptive Neuro-Fuzzy Inference System , 2014, IEEE Transactions on Industrial Electronics.

[32]  Ming Jian Zuo,et al.  An integrated framework for online diagnostic and prognostic health monitoring using a multistate deterioration process , 2014, Reliab. Eng. Syst. Saf..

[33]  Ron Kohavi,et al.  Wrappers for Feature Subset Selection , 1997, Artif. Intell..

[34]  Wahyu Caesarendra,et al.  A Review of Feature Extraction Methods in Vibration-Based Condition Monitoring and Its Application for Degradation Trend Estimation of Low-Speed Slew Bearing , 2017 .

[35]  Enrico Zio,et al.  Modelling the effects of maintenance on the degradation of a water-feeding turbo-pump of a nuclear power plant , 2011 .

[36]  Kalyanmoy Deb,et al.  A fast and elitist multiobjective genetic algorithm: NSGA-II , 2002, IEEE Trans. Evol. Comput..

[37]  L. Baum,et al.  An inequality with applications to statistical estimation for probabilistic functions of Markov processes and to a model for ecology , 1967 .

[38]  Enrico Zio,et al.  A practical analysis of the degradation of a nuclear component with field data , 2013 .

[39]  Yan Dong,et al.  Feature Selection with Discrete Binary Differential Evolution , 2009, 2009 International Conference on Artificial Intelligence and Computational Intelligence.

[40]  Enrico Zio,et al.  A fuzzy expectation maximization based method for estimating the parameters of a multi-state degradation model from imprecise maintenance outcomes , 2017 .

[41]  Enrico Zio,et al.  Uncertainty analysis in degradation modeling for maintenance policy assessment , 2013 .

[42]  Wen-Fang Wu,et al.  A study of stochastic fatigue crack growth modeling through experimental data , 2003 .

[43]  Maurizio Guida,et al.  An age- and state-dependent Markov model for degradation processes , 2011 .

[44]  Ming J. Zuo,et al.  Modeling multi-state equipment degradation with non-homogeneous continuous-time hidden semi-markov process , 2012 .

[45]  Tea Tusar,et al.  Differential Evolution versus Genetic Algorithms in Multiobjective Optimization , 2007, EMO.

[46]  Guy Lapalme,et al.  A systematic analysis of performance measures for classification tasks , 2009, Inf. Process. Manag..

[47]  Enrico Zio,et al.  An Introduction to the Basics of Reliability and Risk Analysis , 2007 .

[48]  N. Limnios,et al.  Semi-Markov Processes and Reliability , 2012 .

[49]  Ming Jian Zuo,et al.  A parameter estimation method for a condition-monitored device under multi-state deterioration , 2012, Reliab. Eng. Syst. Saf..

[50]  Chrysostomos D. Stylios,et al.  Bearing fault detection based on hybrid ensemble detector and empirical mode decomposition , 2013 .

[51]  Enrico Zio,et al.  Hierarchical k-nearest neighbours classification and binary differential evolution for fault diagnostics of automotive bearings operating under variable conditions , 2016, Eng. Appl. Artif. Intell..

[52]  Enrique Herrera-Viedma,et al.  Improving the learning of Boolean queries by means of a multiobjective IQBE evolutionary algorithm , 2006, Inf. Process. Manag..

[53]  Luca Viganò,et al.  Lecture Notes in Computer Science (including subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics) , 2015, IWSEC 2015.

[54]  Keheng Zhu,et al.  A roller bearing fault diagnosis method based on hierarchical entropy and support vector machine with particle swarm optimization algorithm , 2014 .