Aerodynamics of a Family of Three Highly Loaded Low-Pressure Turbine Airfoils: Measured Effects of Reynolds Number and Turbulence Intensity in Steady Flow

The steady, midspan aerodynamic performance of a family of three low pressure (LP) turbine airfoils has been investigated in a low-speed cascade wind tunnel. The baseline profile has a Zweifel coefficient of 1.08. To examine the influence of increased loading as well as the loading distribution, two additional airfoils were designed, each with 25% higher loading than the baseline version. All three airfoils have the same design inlet and outlet flow angles. The aerodynamic performance was investigated for Reynolds numbers ranging from 25,000 to 150,000 (based on the axial chord and inlet velocity) and for values of freestream turbulence intensity of 1.5% and 4%. The flow field was measured with a three-hole pressure probe. Also, detailed loading distributions were obtained for all three airfoils using surface static pressure taps. The baseline airfoil and the new aft-loaded airfoil showed a separation bubble on the suction side of the airfoil under most of the conditions examined. In addition, a sudden and intermittent stall was observed at low Reynolds numbers for the new aft-loaded airfoil. The relatively short separation bubble would abruptly “burst” and fail to reattach. As the Reynolds number was decreased over a narrow range, the percentage of time that the flow was fully-separated increased to 100%. By comparison, the separation bubble on the baseline airfoil gradually increased in size in an orderly way as the Reynolds number was decreased. The new front-loaded airfoil provided the most encouraging performance: no separation bubble was present except at the very lowest Reynolds numbers. The absence of a separation bubble also had a favourable effect on the loss behaviour of this airfoil: despite its much higher aerodynamic loading, it exhibited very similar midspan losses to those observed for the baseline airfoil.Copyright © 2006 by ASME