Materials aspects, electrical performance, and scalability of Ni silicide towards sub-0.13 μm technologies

Ni-silicide phase formation with and without a Ti capping layer was studied by sheet resistance, x-ray diffraction and transmission electron microscopy. Ni monosilicide is found to be the stable phase in a temperature range from 400 to 600 °C. At lower temperatures the Ni2Si phase is found to be present. For temperatures higher than 700 °C NiSi is converted into NiSi2. Pyramidal NiSi2 precipitates were found to grow epitaxially along the Si〈111〉 planes for annealing temperatures as low as 310 °C. The epitaxial NiSi2 grains were found to disappear when the annealing temperature is increased. Stress buildup during Ni silicidation was measured in situ and could be correlated to the formation of the different Ni-silicide phases. The stress induced by Ni-monosilicide formation compares favorably to the stress induced by Co disilicide and Ti disilicide. The average silicon consumption required to obtain a certain sheet resistance was found to be 35% lower for Ni monosilicide compared for Co disilicide. It was f...

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