Influence of spot-weld failure on crushing of thin-walled structural sections

Abstract Structural effectiveness differences have been observed in a recent study on the progressive axial collapse of thin-walled structural sections when made from different classes of steels (mild steel, interstitial-free rephosphorized high-strength steel and high-strength low-alloyed steel). A higher effectiveness was observed for spot-welded top-hat sections made from a mild steel than for similar sections made from a high-strength steel. For square sections, the structural effectiveness was not affected by the steel classes. It is anticipated that this observation applies not only for spot-welded top-hat and square sections, but for other joined and unjoined thin-walled structures as well. The part and full failure of spot-welds, during the axial collapse of the thin-walled structural sections, is one possible explanation for the above inconsistency. This is investigated experimentally in this article using peel tests on spot-weld samples under quasi-static and dynamic conditions. Despite having a lower material strength, the mild steel spot-weld samples exhibited a higher peak force and similar energy absorption during failure when compared with a high-strength steel, both under quasi-static and dynamic loadings. The potential contribution to the mean crushing force during progressive axial collapse is estimated from the experimental results and comparisons are made with deformed thin-walled structural sections from a recent experimental study. Possible implications for the determination of the mean crushing force from analytical and numerical models are identified and discussed.