The study on failure mechanisms of bond pad metal peeling: Part B--Numerical analysis

Abstract According to the results of Part A of this paper [Microelectron. Reliab., this issue], the vertical tension loading transferred from the capillary is clarified as the direct driving force for bond pad metal peeling. Furthermore, the crack on the bonding pad is identified as the direct cause of the pad peeling. However, the major driving force for the crack that is correlated to the four main loadings described in the part A of this paper is not clarified. In order to find the driving force for the crack, whole ball bonding process of ultrasonic wire bonding is simulated by finite element method. The results of this study indicate that the horizontal vibration of the capillary controlled by ultrasonic power of the bonding machine has the most serious effect on the crack on the bonding pad as well as its propagation into the oxide layers in SDRAM chip. Thus it can be the major driving force for the crack.

[1]  Insu Jeon,et al.  The role of higher order eigenfields in elastic–plastic cracks , 2001 .

[2]  A. Charlesby CRC materials science and engineering handbook , 1997 .

[3]  M. Mahaney,et al.  The bond shear test: an application for the reduction of common causes of gold ball bond process variation , 1992, 30th Annual Proceedings Reliability Physics 1992.

[4]  Leroy S. Fletcher,et al.  Contact heat transfer: the last decade , 1986 .

[5]  Y. Takahashi,et al.  Numerical analysis of the interfacial contact process in wire thermocompression bonding , 1996 .

[6]  Ampere A. Tseng,et al.  Thermal Modeling of Roll and Strip Interface in Rolling Processes: Part 1-REVIEW , 1999 .

[7]  Cher Ming Tan,et al.  Failure analysis of bond pad metal peeling using FIB and AFM , 1998, IEEE Transactions on Components, Packaging, and Manufacturing Technology: Part A.

[8]  B. Mikic,et al.  THERMAL CONTACT CONDUCTANCE; THEORETICAL CONSIDERATIONS , 1974 .

[9]  Insu Jeon,et al.  The study on failure mechanisms of bond pad metal peeling: Part A--Experimental investigation , 2003, Microelectron. Reliab..

[10]  Cher Ming Tan,et al.  Effect of BOE etching time on wire bonding quality , 1999 .

[11]  K. Inoue,et al.  Numerical analysis of fine lead bonding-effect of pad mechanical properties on interfacial deformation , 1999 .

[12]  Fred G. Kuper,et al.  A concept to relate wire bonding parameters to bondability and ball bond reliability , 1998 .

[13]  N. Chidambaram,et al.  A numerical and experimental study of temperature cycle wire bond failure , 1991, 1991 Proceedings 41st Electronic Components & Technology Conference.

[14]  W. K. Shu,et al.  Fine pitch wire bonding development using statistical design of experiment , 1995, 1995 Proceedings. 45th Electronic Components and Technology Conference.

[15]  M. Cooper,et al.  Thermal contact conductance , 1969 .

[16]  Bart Vandevelde,et al.  A generic methodology for deriving compact dynamic thermal models, applied to the PSGA package , 1998, IEEE Transactions on Components, Packaging, and Manufacturing Technology: Part A.

[17]  Ampere A. Tseng THERMAL MODELING OF ROLL AND STRIP INTERFACE IN ROLLING PROCESSES: PART 2-SIMULATION , 1999 .

[18]  D. F. Miner,et al.  Handbook of engineering materials , 1955 .

[19]  S. J. Hu,et al.  Study of temperature parameter on the thermosonic gold wire bonding of high-speed CMOS , 1991 .

[20]  Byung Man Kwak,et al.  Formulation of thermo-mechanical frictional contact based on complementarity relations , 1994 .

[21]  J. Rice,et al.  Finite-element formulations for problems of large elastic-plastic deformation , 1975 .

[22]  K. Inoue,et al.  Numerical analysis of fine lead bonding-effect of pad thickness on interfacial deformation , 1999 .

[23]  Li Shi,et al.  Finite‐element stress analysis of failure mechanisms in a multilevel metallization structure , 1995 .