A critical review on corrosion of compression ignition (CI) engine parts by biodiesel and biodiesel blends and its inhibition

This paper reviews the effects of corrosion on the engine parts that come in contact with a newly developed biodiesel fuel and its petrodiesel blend. Copper, aluminum, copper alloys (bronze), and elastomers caused significant levels of corrosiveness in biodiesel and biodiesel blend as opposed to low corrosion with petrodiesel. Specimens of stainless steel showed significant resistance to corrosion in biodiesel samples as compared to copper, aluminum, and copper alloys, but the level of corrosion was still higher than that in petrodiesel. Common methods adopted for measurement of corrosion include weight loss through static emersion tests, and electrochemical techniques by electrochemical impedance spectroscopy or on Potentiostat/Galvanostat. The surfaces of the specific metal strips were analyzed by optical, scanning electron, and atomic force microscopy, revealing the nature and extent of corrosion. Fourier Transform Infrared Spectroscopy revealed formation of secondary product due to degradation, and X-ray diffractometer revealed formation of a new phase in the metal strips exposed to biodiesel and its blend with mineral diesel. Biodiesel seemed to degrade due to auto-oxidation and presence of moisture to secondary products that enhanced the corrosion rate. The problem related to the use of non-compatible materials as engine parts for biodiesel-run vehicles is dual in nature. The engine part in contact with the fuel is corroded as a result of fuel degradation, causing the fuel to go further off-specification.

[1]  M. A. Fazal,et al.  Compatibility of elastomers in palm biodiesel. , 2010 .

[2]  M. A. Fazal,et al.  Corrosion characteristics of copper and leaded bronze in palm biodiesel , 2010 .

[3]  Saroj Kumar Jha,et al.  Effect of incompletely converted soybean oil on biodiesel quality , 2007 .

[4]  G. Busca Bases and basic materials in chemical and environmental processes. Liquid versus solid basicity. , 2010, Chemical reviews.

[5]  Ado Jorio,et al.  Biodiesel compatibility with carbon steel and HDPE parts , 2009 .

[6]  G. S. Cole,et al.  Light weight materials for automotive applications , 1995 .

[7]  S. Nygaard,et al.  Microbial growth studies in biodiesel blends. , 2011, Bioresource technology.

[8]  Mauro Sgroi,et al.  BIOFEAT: Biodiesel fuel processor for a vehicle fuel cell auxiliary power unit ☆: Study of the feed system , 2005 .

[9]  Bolun Yang,et al.  Synthesis of Biodiesel Using Microwave Absorption Catalysts , 2009 .

[10]  S. Avner Introduction to Physical Metallurgy , 1964 .

[11]  Avinash Kumar Agarwal,et al.  Biofuels (alcohols and biodiesel) applications as fuels for internal combustion engines , 2007 .

[12]  C. Gaylarde,et al.  Biodeterioration of stored diesel oil: studies in Brazil , 2001 .

[13]  A. Ragauskas,et al.  Rapid quantitative analytical tool for characterizing the preparation of biodiesel. , 2010, The journal of physical chemistry. A.

[14]  G. Mankowski,et al.  The pit morphology on copper in chloride- and sulphate-containing solutions , 1997 .

[15]  M. A. Fazal,et al.  Compatibility of automotive materials in biodiesel: A review , 2011 .

[16]  John Deere,et al.  Characteristics of SME Biodiesel-Fueled Diesel Particle Emissions and the Kinetics of Oxidation , 2006 .

[17]  V. Chechik,et al.  Mechanism of Peroxide Crosslinking of EPDM Rubber , 2009 .

[18]  L. F. Garfias-Mesias,et al.  Corrosion behavior of aluminum exposed to a biodiesel , 2009 .

[19]  B. Little,et al.  Anaerobic Metabolism of Biodiesel and Its Impact on Metal Corrosion , 2010 .

[20]  V. Chechik,et al.  Mechanism of Peroxide Cross-Linking of EPDM Rubber , 2010 .

[21]  H. Masjuki,et al.  Effect of different corrosion inhibitors on the corrosion of cast iron in palm biodiesel , 2011 .

[22]  Brent Tisserat,et al.  Preparation of Fatty Acid Methyl Esters from Osage Orange (Maclura pomifera) Oil and Evaluation as Biodiesel , 2011 .

[23]  M. A. Fazal,et al.  Biodiesel feasibility study: An evaluation of material compatibility; performance; emission and engine durability , 2011 .

[24]  Jenő Hancsók,et al.  Development of multifunctional additives based on vegetable oils for high quality diesel and biodiesel , 2008 .

[25]  Eduardo M. Richter,et al.  Behaviour of the antioxidant tert-butylhydroquinone on the storage stability and corrosive character of biodiesel , 2011 .

[26]  M. Kharshan,et al.  BIODEGRADABLE VPCI BUILDING BLOCK FOR BIOFUELS , 2007 .

[27]  B. Singh,et al.  Advancements in development and characterization of biodiesel: A review , 2008 .

[28]  J. M. Von Würtemberg,et al.  Lightweight materials for automotive applications , 1994 .

[29]  M. A. Fazal,et al.  Effect of temperature on the corrosion behavior of mild steel upon exposure to palm biodiesel , 2011 .

[30]  P. Jenkins,et al.  Heterogeneous corrosion behaviour of carbon steel in water contaminated biodiesel , 2011 .

[31]  B. Little,et al.  An assessment of alternative diesel fuels: microbiological contamination and corrosion under storage conditions , 2010, Biofouling.

[32]  M. A. Fazal,et al.  Comparative corrosive characteristics of petroleum diesel and palm biodiesel for automotive materials , 2010 .

[33]  L. Roesch,et al.  Impact of biodiesel on biodeterioration of stored Brazilian diesel oil , 2011 .

[34]  Thomas T. Adams,et al.  Storage stability of poultry fat and diesel fuel mixtures: Specific gravity and viscosity , 2008 .

[35]  Yogesh Chandra Sharma,et al.  Response to the comments on “Advancements in development and characterization of biodiesel: A review”. Sharma YC, Singh B, Upadhyay SN. Fuel 2008;87:2355–73 by Clifford Jones , 2009 .

[36]  P. Suarez,et al.  Adsorption and preconcentration of divalent metal ions in fossil fuels and biofuels: gasoline, diesel, biodiesel, diesel-like and ethanol by using chitosan microspheres and thermodynamic approach. , 2011, Talanta.

[37]  Teuku Meurah Indra Mahlia,et al.  Prospects of dedicated biodiesel engine vehicles in Malaysia and Indonesia , 2011 .

[38]  Randall von Wedel,et al.  CytoSol – Cleaning Oiled Shorelines with a Vegetable Oil Biosolvent , 2000 .

[39]  Patricio Aníbal Sorichetti,et al.  Electric properties of biodiesel in the range from 20 Hz to 20 MHz. Comparison with diesel fossil fuel , 2008 .

[40]  H. Masjuki,et al.  Degradation of physical properties of different elastomers upon exposure to palm biodiesel , 2011 .

[41]  Rahman Saidur,et al.  Environmental aspects and challenges of oilseed produced biodiesel in Southeast Asia , 2009 .

[42]  P. Ratnasamy,et al.  Influence of Surface Hydrophobicity on the Esterification of Fatty Acids over Solid Catalysts , 2010 .

[43]  Robert L. McCormick,et al.  Operating Experience and Teardown Analysis for Engines Operated on Biodiesel Blends (B20) , 2005 .

[44]  M. Dubé,et al.  Effect of Membrane Pore Size on the Performance of a Membrane Reactor for Biodiesel Production , 2007 .

[45]  S. P. Hutton,et al.  MASS TRANSFER EFFECTS OF NON-CAVITATING SEAWATER ON THE CORROSION OF CU AND 70CU-30NI , 1990 .

[46]  K. L. Tan,et al.  Electrochemical impedance and X-ray photoelectron spectroscopic studies of the inhibition of mild steel corrosion in acids by cyclohexylamine , 1997 .

[47]  A. K. Gupta,et al.  Corrosion behavior of biodiesel from seed oils of Indian origin on diesel engine parts , 2007 .

[48]  S. Keera,et al.  Corrosion of copper metal in distillation process , 1998 .

[49]  Sittha Sukkasi,et al.  Investigation of electrodeposited Ni-based coatings for biodiesel storage , 2011 .

[50]  Eric W. Thomas,et al.  Fluoroelastomer Compatibility with Biodiesel Fuels , 2007 .

[51]  CHARACTERIZATION OF BIODIESEL OXIDATION AND OXIDATION PRODUCTS , 2005 .