Segmented sulfonated poly(arylene ether sulfone)-b-polyimide copolymers for proton exchange membrane fuel cells. I. Copolymer synthesis and fundamental properties

Segmented disulfonated poly(arylene ether sulfone)-b-polyimide copolymers based on hydrophilic and hydrophobic oligomers were synthesized and evaluated for use as proton exchange membranes (PEMs). Amine terminated sulfonated poly (arylene ether sulfone) hydrophilic oligomers and anhydride terminated naphthalene based polyimide hydrophobic oligomers were synthesized via step growth polymerization including high temperature one-pot imidization. Synthesis of the multiblock copolymers was achieved by an imidization coupling reaction of hydrophilic and hydrophobic oligomers oligomers in a m-cresol/NMP mixed solvent system, producing high molecular weight tough and ductile membranes. Proton conductivities and water uptake increased with increasing ion exchange capacities (IECs) of the copolymers as expected. The morphologies of the multiblock copolymers were investigated by tapping mode atomic force microscopy (TM-AFM) and their measurements revealed that the multiblock copolymers had well-defined nano-phase separated morphologies which were clearly a function of block lengths. Hydrolytic stability test at 80 °C water for 1000 h showed that multiblock copolymer membranes retained intrinsic viscosities of about 80% of the original values and maintained flexibility which was much improved over polyimide random copolymers. The synthesis and fundamental properties of the multiblock copolymers are reported here and the systematic fuel cell properties will be provided in a separate article. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4879–4890, 2007