Industrial water recycle/reuse

Water is used in most process industries for a wide range of applications. Industrial processes and systems using water are being subjected to increasingly stringent environmental regulations relating to the discharge of effluents. There is a growing demand for fresh water, which makes it precious in more and more countries very precious and in some parts of the world a crucial commodity. The changes and the pace of these changes have increased the need for improved water management and wastewater minimisation. The adoption of water minimisation techniques can effectively reduce overall fresh water demand in water using processes and subsequently reduce the amount of effluent generated. This can result in reducing the cost incurred in the acquisition of fresh water and the cost of the treatment of effluent streams. This paper provides a brief overview of the recent techniques and methodologies, grouped in several topics: Water footprints and LCA; water/wastewater minimisation – including Water Pinch, Mathematical Programming techniques and combined water-energy minimisation. Case Studies demonstrating the significance of those techniques are briefly mentioned.

[1]  Krzysztof Urbaniec,et al.  Energy and water use in a sugar manufacturing process based on cooling crystallization of concentrated raw juice , 2002 .

[2]  A. Hoekstra,et al.  Water footprints of nations: Water use by people as a function of their consumption pattern , 2006 .

[3]  Igor Bulatov,et al.  Sustainability in the Process Industry: Integration and Optimization , 2010 .

[4]  C. Deng,et al.  Targeting for Conventional and Property-Based Water Network with Multiple Resources , 2011 .

[5]  Mahmoud M. El-Halwagi,et al.  Optimal design of distributed treatment systems for the effluents discharged to the rivers , 2012, Clean Technologies and Environmental Policy.

[6]  Yin Ling Tan,et al.  Targeting the minimum water flow rate using water cascade analysis technique , 2004 .

[7]  A. Hoekstra,et al.  The water footprint of coffee and tea consumption in the Netherlands , 2007 .

[8]  Ignacio E. Grossmann,et al.  Energy, Water and Process Technologies Integration for the Simultaneous Production of Ethanol and Food from the entire Corn Plant , 2011 .

[9]  Karl-Heinz Kettl,et al.  Ecological Impact of Renewable Resource-Based Energy Technologies , 2009 .

[10]  Valentin Plesu,et al.  WASTE WATER NETWORK RETROFITTING THROUGH OPTIMAL PLACEMENT OF REGENERATION UNIT , 2009 .

[11]  Jin-Kuk Kim,et al.  Integrated water networks optimisation under uncertainty , 2011 .

[12]  Jirí Jaromír Klemes,et al.  Water and wastewater minimisation study of a citrus plant , 2003 .

[13]  Robin Smith,et al.  Studies on simultaneous energy and water minimisation - Part II: Systems with maximum re-use of water , 2005 .

[14]  Zorka Novak Pintarič,et al.  Synthesis of batch water network for a brewery plant. , 2009 .

[15]  Bodo Linnhoff,et al.  Understanding heat exchanger networks , 1979 .

[16]  Rosa Rodriguez,et al.  Water use optimization in batch process industries. Part 1: design of the water network , 2008 .

[17]  Rozalija Drobež,et al.  Simultaneous heat integration and the synthesis of biogas processes from animal waste , 2011 .

[18]  Vivek Kumar,et al.  Recycling of bleach plant effluent of an Indian paper mill using water cascade analysis technique , 2012, Clean Technologies and Environmental Policy.

[19]  Jiří Jaromír Klemeš,et al.  The Environmental Performance Strategy Map: an integrated LCA approach to support the strategic decision-making process , 2009 .

[20]  Zhi-Yong Liu,et al.  A new design method for water-using network of multiple contaminants with single internal water main , 2012 .

[21]  Mahmoud M. El-Halwagi,et al.  A hierarchical approach for the synthesis of batch water network , 2008, Comput. Chem. Eng..

[22]  Dominic C.Y. Foo,et al.  Fuzzy automated targeting for trade-off analysis in batch water networks , 2011 .

[23]  Dominic C.Y. Foo,et al.  Water Integration for Recycling and Recovery in Process Industry , 2011 .

[24]  Nick Hallale,et al.  A NEW GRAPHICAL TARGETING METHOD FOR WATER MINIMISATION , 2002 .

[25]  Robin Smith,et al.  Automated design of total water systems , 2005 .

[26]  Jiří Jaromír Klemeš,et al.  A Review of Footprint analysis tools for monitoring impacts on sustainability , 2012 .

[27]  Jin-Kuk Kim,et al.  Optimization of Water Systems with the Consideration of Pressure Drop and Pumping , 2012 .

[28]  Jin-Kuk Kim,et al.  Synthesis and optimisation of heat-integrated multiple-contaminant water systems , 2008 .

[29]  Jiří Jaromír Klemeš,et al.  Software tools overview: Process integration, modelling and optimisation for energy saving and pollution reduction , 2010 .

[30]  Raymond R. Tan,et al.  An extended graphical targeting technique for direct reuse/recycle in concentration and property-based resource conservation networks , 2011 .

[31]  H. Verelst,et al.  Simultaneous Energy and Water Minimization Applied to Sugar Process Production , 2011 .

[32]  H. Pillai,et al.  Process water management , 2006 .

[33]  Dominic C.Y. Foo,et al.  Water Network Synthesis Using Mutation-Enhanced Particle Swarm Optimization , 2007 .

[34]  Nilay Shah,et al.  Optimisation of petroleum refinery water network systems retrofit incorporating reuse, regeneration and recycle strategies , 2012 .

[35]  Enrique Mateos-Espejel,et al.  FROM KRAFT MILLS TO FOREST BIOREFINERY: AN ENERGY AND WATER PERSPECTIVE. I. METHODOLOGY , 2010 .

[36]  Michael Narodoslawsky,et al.  SPIonExcel—Fast and easy calculation of the Sustainable Process Index via computer , 2007 .

[37]  Mahmoud M. El-Halwagi,et al.  Synthesis of mass exchange networks , 1989 .

[38]  Thomas Wiedmann,et al.  Integrating ecological, carbon and water footprint into a "footprint family" of indicators: Definition and role in tracking human pressure on the planet , 2012 .

[39]  Sharifah Rafidah Wan Alwi,et al.  Retrofit water systems the SHARPS way , 2006 .

[40]  Serge Domenech,et al.  Minimizing water and energy consumptions in water and heat exchange networks , 2012 .

[41]  Mahmoud M. El-Halwagi,et al.  RIGOROUS GRAPHICAL TARGETING FOR RESOURCE CONSERVATION VIA MATERIAL RECYCLE/REUSE NETWORKS , 2003 .

[42]  A. Hoekstra,et al.  The green, blue and grey water footprint of farm animals and animal products , 2010 .

[43]  Jin-Kuk Kim,et al.  Improving energy recovery for water minimisation , 2009 .

[44]  Luis Puigjaner,et al.  Targeting and design methodology for reduction of fuel, power and CO2 on total sites , 1997 .

[45]  Hon Loong Lam,et al.  Water footprint, water recycling and food-industry supply chains , 2009 .

[46]  Sharifah Rafidah Wan Alwi,et al.  SHARPS: A new cost-screening technique to attain cost-effective minimum water network , 2006 .

[47]  Sharifah Rafidah Wan Alwi,et al.  A new technique for simultaneous water and energy minimisation in process plant , 2009 .

[48]  Jiří Jaromír Klemeš,et al.  The environmental bill of material and technology routing: an integrated LCA approach , 2010 .

[49]  Xiao-Yan Fan,et al.  A new design method for water-using networks of multiple contaminants with the concentration potential concepts , 2012 .

[50]  Aysel T. Atimtay and Subhas K. Sikdar Security of industrial water supply and management , 2011 .

[51]  D. Foo State-of-the-Art Review of Pinch Analysis Techniques for Water Network Synthesis , 2009 .

[52]  Predrag Rašković,et al.  Water Conservation in the Chemical Process Industry – Mass Integration Approach , 2011 .

[53]  Rosa Duarte,et al.  Water pollution in the Spanish economy: analysis of sensitivity to production and environmental constraints , 2005 .

[54]  Toshko Zhelev,et al.  Guided design of heating and cooling mains for lower water and energy consumption and increased efficiency , 2011 .

[55]  Raquel Segurado,et al.  Integrated Energy and Water Planning on an Arid Island, Case of S. Vicente, Cape Verde , 2010 .

[56]  Zainatul Bahiyah Handani,et al.  Optimal design of water networks involving multiple contaminants , 2011 .

[57]  Adisa Azapagic,et al.  Water Footprint: methodologies and a case study for assessing the impacts of water use , 2011 .

[58]  Ignacio E. Grossmann,et al.  Strategies for the Global Optimization of Integrated Process Water Networks , 2010 .

[59]  Yongrong Yang,et al.  Multilevel strategies for the retrofit of large-scale industrial water system: A brewery case study , 2012 .

[60]  Robin Smith,et al.  Studies on simultaneous energy and water minimisation—Part I: Systems with no water re-use , 2005 .

[61]  J. Jezowski Review of Water Network Design Methods with Literature Annotations , 2010 .

[62]  Jiří Jaromír Klemeš,et al.  Total footprints-based multi-criteria optimisation of regional biomass energy supply chains , 2012 .

[63]  Ravi Prakash,et al.  Targeting and design of water networks for fixed flowrate and fixed contaminant load operations , 2005 .

[64]  Brad R. Ewing,et al.  Integrating Ecological, Carbon and Water Footprint: Defining the Footprint Family and its application in tracking human pressure on the planet , 2011 .

[65]  Ferenc Friedler,et al.  Process integration, modelling and optimisation for energy saving and pollution reduction , 2009 .

[66]  Xiao Feng,et al.  Process‐based graphical approach for simultaneous targeting and design of water network , 2011 .

[67]  M. Wasilewski,et al.  Make your process water pay for itself , 1996 .

[68]  Valentin Plesu,et al.  Cost versus network length criteria in water network optimal design , 2006 .

[69]  Robin Smith,et al.  Chemical Process: Design and Integration , 2005 .