Optimization of shock response within a military vehicle space frame

Space frames are usually used to enhance the structural strength of a vehicle while reducing its overall weight. The space frame of a military vehicle is subjected to significantly different loading than what is experienced in civilian vehicles, such as projectile impact or mine blast. In this work, a finite element (FE) model for the upper half of an armored vehicle with internal space frame is developed. The behavior of the vehicle is studied when subjected to a high impact load that simulates a projectile impact. The objective of this work is to minimize shocks at identified critical locations on the space frame while maintaining the overall structural integrity of the vehicle. Several variables that can affect shock propagation are identified including, the cross-sectional parameters of the internal space frame and outer armor. The optimization problem is solved using the Successive Heuristic Quadratic Approximation (SHQA) technique, which combines successive quadratic approximation with an adaptive random search while varying the bounds of the search space. The entire optimization process is carried out within the MATLAB environment. The results show that a significant reduction in the shock can be achieved using this approach.

[1]  Dean L Sicking,et al.  Development of a Sequential Kinking Terminal for W-Beam Guardrails , 1998 .

[2]  Mohamed B. Trabia,et al.  Optimization of the Closure-Weld Region of Cylindrical Containers for Long-Term Corrosion Resistance Using the Successive Heuristic Quadratic Approximation Technique , 2003 .

[3]  Kazuhiro Saitou,et al.  Three-Dimensional Assembly Synthesis for Robust Dimensional Integrity Based on Screw Theory , 2006 .

[4]  Subhash Rakheja,et al.  NONLINEAR ANALYSIS OF AUTOMOTIVE HYDRAULIC MOUNTS FOR ISOLATION OF VIBRATION AND SHOCK , 1999 .

[5]  Kazuhiro Saitou,et al.  Design optimization of N-shaped roof trusses using reactive taboo search , 2003, Appl. Soft Comput..

[6]  Kazuhiro Saitou,et al.  Automated Vehicle Structural Crashworthiness Design via a Crash Mode Matching Algorithm , 2009, DAC 2009.

[7]  Siu Lai Chan,et al.  Large deflection dynamic analysis of space frames , 1996 .

[8]  L. Gaul,et al.  Nonlinear dynamics of structures assembled by bolted joints , 1997 .

[9]  Mitsuo Gen,et al.  Genetic algorithms and engineering design , 1997 .

[10]  Nobutoshi Masuda,et al.  Nonlinear dynamic analysis of frame structures , 1987 .

[11]  Tadaharu Adachi,et al.  Improvement of energy absorption of impacted column due to transverse impact , 2005 .

[12]  Anders Klarbring,et al.  Structural optimization of modular product families with application to car space frame structures , 2006 .

[13]  S. O. Degertekin A comparison of simulated annealing and genetic algorithm for optimum design of nonlinear steel space frames , 2007 .

[14]  Joseph E. Hassan,et al.  EXACT CONSTRAINT DESIGN OF VEHICLE COMPONENTS. , 1996 .

[15]  Juhani Koski,et al.  Heuristic Methods in Space Frame Optimization , 2005 .

[16]  Vikram Deshpande,et al.  Finite element analysis of the dynamic response of clamped sandwich beams subject to shock loading , 2003 .

[17]  Siu-Lai Chan,et al.  An accurate and efficient method for large deflection inelastic analysis of frames with semi-rigid connections , 1993 .

[18]  K. Svanberg The method of moving asymptotes—a new method for structural optimization , 1987 .

[19]  R. Karpurapu,et al.  A KINEMATIC MODEL FOR DYNAMIC ANALYSIS OF SPACE FRAMES , 1993 .

[20]  Jaroslav Mackerle,et al.  Finite element vibration and dynamic response analysis of engineering structures - A bibliography (1994-1998) , 2000 .

[21]  Zenon Mróz,et al.  Sensitivity analysis and optimal design of 3D frame structures for stress and frequency constraints , 2000 .

[22]  Jaroslav Mackerle Structural response to impact, blast and shock loadings: A FE/BE bibliography (1993–1995) , 1996 .

[23]  Kazuhiro Saitou,et al.  Decomposition-Based Assembly Synthesis of a Three-Dimensional Body-in-White Model for Structural Stiffness , 2005 .

[24]  Mohamed B. Trabia,et al.  Optimization of a Vehicle Space Frame Under Ballistic Impact Loading , 2007, DAC 2007.

[25]  Kazuhiro Saitou,et al.  Decomposition-based assembly synthesis for in-process dimensional adjustability , 2003 .

[26]  Kazuhiro Saitou,et al.  Decomposition-Based Assembly Synthesis of Space Frame Structures Using Joint Library , 2006 .

[27]  Kazuhiro Saitou,et al.  Optimal Subassembly Partitioning of Space Frame Structures for In-Process Dimensional Adjustability and Stiffness , 2006 .

[28]  A. Ravindran,et al.  Engineering Optimization: Methods and Applications , 2006 .