Analysis of a two-echelon inventory system with returns

Product take-back and recovery activities have grown in recent times as a consequence of stringent government regulations and increased customer awareness of environmental pollution. Inventory management in the context of product returns has drawn the attention of many researchers. However, the inherent complexity of the system with uncertain returns makes the analysis of the system extremely difficult. So far, the literature on this type of system is mostly limited to single echelons. The few papers available in literature on multi-echelon systems with returns base their analyses on simplified assumptions such as non-existence or non-relevance of set-up and holding costs at different levels. In this paper, we relax these assumptions and consider a two-echelon system with returns under more generalized conditions. We develop a deterministic model as well as a stochastic model under continuous review for the system, and provide numerical examples for illustration.

[1]  Marc Salomon,et al.  Strategic Issues in Product Recovery Management , 1995 .

[2]  S. Minner Strategic safety stocks in reverse logistics supply chains , 2001 .

[3]  L. Wein,et al.  Inventory Management of Remanufacturable Products , 2000 .

[4]  Ruud H. Teunter,et al.  Lot-sizing for inventory systems with product recovery , 2003, Comput. Ind. Eng..

[5]  Erwin van der Laan,et al.  Quantitative models for reverse logistics: A review , 1997 .

[6]  Ranga V. Ramasesh,et al.  Sole Versus Dual Sourcing in Stochastic Lead-Time s, Q Inventory Models , 1991 .

[7]  David F. Pyke,et al.  Inventory management and production planning and scheduling , 1998 .

[8]  John A. Muckstadt,et al.  An analysis of single item inventory systems with returns , 1981 .

[9]  Siddhartha S. Syam,et al.  A Heuristic Algorithm for the Capacitated Multiple Supplier Inventory Grouping Problem , 1996 .

[10]  C. Carter,et al.  REVERSE LOGISTICS: A REVIEW OF THE LITERATURE AND FRAMEWORK FOR FUTURE INVESTIGATION , 1998 .

[11]  Andy A. Tsay,et al.  MULTI‐VENDOR SOURCING IN A RETAIL SUPPLY CHAIN* , 2009 .

[12]  J. Keith Ord,et al.  Analysis of a dual sourcing inventory model with normal unit demand and Erlang mixture lead times , 2000, Eur. J. Oper. Res..

[13]  Kenneth F. Simpson In-Process Inventories , 1958 .

[14]  Terry P. Harrison,et al.  Special Section: Closed-Loop Supply Chains: Practice and Potential: The Challenge of Closed-Loop Supply Chains , 2003, Interfaces.

[15]  R. Lackes,et al.  Supply chain management and reverse logistics , 2004 .

[16]  Ke Liu,et al.  OPTIMAL ORDERING IN A DUAL‐SUPPLIER SYSTEM WITH DEMAND FORECAST UPDATES , 2009 .

[17]  Roelof Kuik,et al.  On optimal inventory control with independent stochastic item returns , 2003, Eur. J. Oper. Res..

[18]  S. Minner Multiple-supplier inventory models in supply chain management: A review , 2003 .

[19]  R. Dekker,et al.  Reverse logistics : quantitative models for closed-loop supply chains , 2004 .

[20]  Surendra M. Gupta,et al.  A multi-echelon inventory system with returns , 1998 .

[21]  David D. Yao,et al.  Optimal Replenishment and Rework with Multiple Unreliable Supply Sources , 2001, Oper. Res..

[22]  Huynh Trung Luong,et al.  Determining optimal order splitting and reorder level for N-supplier inventory systems , 1999, Eur. J. Oper. Res..

[23]  David F. Pyke,et al.  Periodic review, push inventory policies for remanufacturing , 2002, Eur. J. Oper. Res..

[24]  Ashis Kumar Chatterjee,et al.  Echelon stock based continuous review (R,Q) policy for fast moving items , 2004 .

[25]  R. Teunter Economic ordering quantities for recoverable item inventory systems , 2001 .

[26]  W. C. Benton,et al.  Supply-Chain Management for Recoverable Manufacturing Systems , 2000, Interfaces.

[27]  Stefan Minner,et al.  Inventory Management in Closed Loop Supply Chains , 2004 .

[28]  K. Inderfurth,et al.  How to set the holding cost rates in average cost inventory models with reverse logistics , 2000 .

[29]  Peter Kelle,et al.  Stockout risk and order splitting , 2001 .

[30]  E. Silver,et al.  Forecasting the returns of reusable containers , 1989 .