Tradeoffs in Manufacturing? A Meta‐Analysis and Critique of the Literature

An ongoing, important question in the operations strategy literature pertains to tradeoffs: Can manufacturers focus on multiple priorities simultaneously or achieve strength on multiple capabilities without sacrificing performance of another? In this paper, we accumulate, integrate, and examine the wide spectrum of conclusions reached in the literature concerning tradeoffs using modified meta-analysis methods. Based on two decades of empirical research in operations strategy, we find that the evidence in the literature indicates manufacturers, on average, do not report experiencing tradeoffs among the competitive dimensions of quality, delivery, flexibility, and cost as suggested by the classical tradeoffs model. Our meta-analysis also reveals that the way variables are operationalized, whether initiatives are implemented, and the unit of analysis are all related to the degree and nature of the evidence a paper contains with respect to the tradeoffs issue. We interpret our meta-analysis results in the context of the prevailing model of manufacturing strategy and the theory of performance frontiers. We also discuss how the research designs used in this literature, which are predominantly cross-sectional, affect the nature of the evidence generated and the conclusions that can be drawn. We go on to suggest research designs that more directly assess the tradeoffs issue.

[1]  P. Arnold,et al.  Manufacturing Competence and Business Performance: A Framework and Empirical Analysis , 1993 .

[2]  E. James Flynn,et al.  World class manufacturing: an investigation of Hayes and Wheelwright's foundation , 1999 .

[3]  Michiya Morita,et al.  The linkage among management systems, practices and behaviour in successful manufacturing strategy , 1997 .

[4]  Esteban Fernández,et al.  The large Spanish industrial company: strategies of the most competitive factories , 1999 .

[5]  Peter T. Ward,et al.  Manufacturing strategy in context: environment, competitive strategy and manufacturing strategy , 2000 .

[6]  F. Damanpour Organizational complexity and innovation: developing and testing multiple contingency models , 1996 .

[7]  R. Schroeder,et al.  The impact of human resource management practices on operational performance: recognizing country and industry differences , 2003 .

[8]  John P. Wanous,et al.  The role of judgment calls in meta-analysis. , 1989 .

[9]  M. H. Small,et al.  Advanced manufacturing technology: Implementation policy and performance , 1997 .

[10]  M. Noble,et al.  Manufacturing Strategy: Testing the Cumulative Model in a Multiple Country Context* , 1995 .

[11]  Luk N. Van Wassenhove,et al.  Trade-offs? What Trade-offs? Competence and Competitiveness in Manufacturing Strategy , 1993 .

[12]  Roger G. Schroeder,et al.  THE ROLE OF INFRASTRUCTURE PRACTICES IN THE EFFECTIVENESS OF JIT PRACTICES: IMPLICATIONS FOR PLANT COMPETITIVENESS , 2003 .

[13]  Gary D. Scudder,et al.  A review and classification of empirical research in operations management , 1998 .

[14]  R. Schroeder,et al.  The impact of total productive maintenance practices on manufacturing performance , 2001 .

[15]  Roger G. Schroeder,et al.  Generic manufacturing strategies and plant performance , 2004 .

[16]  Hongyi Sun,et al.  The alignment between manufacturing and business strategies: its influence on business performance , 2002 .

[17]  T. S. Ragu-Nathan,et al.  Exploring work system practices for time-based manufacturers: their impact on competitive capabilities , 2000 .

[18]  Gianluca Spina,et al.  Manufacturing paradigms versus strategic approaches: a misleading contrast , 1998 .

[19]  Xiao-Hua Zhou,et al.  Statistical Methods for Meta‐Analysis , 2008 .

[20]  Aleda V. Roth,et al.  Success factors in manufacturing , 1992 .

[21]  S. Vickery,et al.  Sources and Outcomes of Competitive Advantage: An Exploratory Study in the Furniture Industry , 1994 .

[22]  Srinivas Talluri,et al.  Faster, better, cheaper: A study of NPD project efficiency and performance tradeoffs , 2006 .

[23]  Kim B. Clark,et al.  COMPETING THROUGH MANUFACTURING AND THE NEW MANUFACTURING PARADIGM: IS MANUFACTURING STRATEGY PASSE? , 1996 .

[24]  Wayne F. Cascio,et al.  What is Strategy , 2012 .

[25]  S. Sethi,et al.  Relating strategy and structure to flexible automation: A test of fit and performance implications , 1993 .

[26]  Lynn Ling X. Li,et al.  Manufacturing capability development in a changing business environment , 2000, Ind. Manag. Data Syst..

[27]  A. Roth,et al.  A taxonomy of manufacturing strategies , 1994 .

[28]  Esteban Fernández,et al.  Analysis of manufacturing strategy as an explanatory factor of competitiveness in the large Spanish industrial firm , 2001 .

[29]  A. Meyer,et al.  Lasting Improvements in Manufacturing Performance: In Search of a New Theory , 1990 .

[30]  Isabelle Dostaler,et al.  BEYOND PRACTICES: A QUALITATIVE INQUIRY INTO HIGH PERFORMANCE ELECTRONICS ASSEMBLY , 2009 .

[31]  Roger G. Schroeder,et al.  Perceptual measures of performance: Fact or fiction? , 2004 .

[32]  D. Gerwin Manufacturing flexibility: a strategic perspective , 1993 .

[33]  Aleda V. Roth,et al.  New Service Development Competence and Performance: An Empirical Investigation in Retail Banking , 2008 .

[34]  Eve D. Rosenzweig,et al.  The influence of an integration strategy on competitive capabilities and business performance: An exploratory study of consumer products manufacturers , 2003 .

[35]  Peter T. Ward,et al.  Research in the process and content of manufacturing strategy , 1990 .

[36]  Kenneth K. Boyer Longitudinal linkages between intended and realized operations strategies , 1998 .

[37]  Praveen R. Nayyar,et al.  On the Measurement of Competitive Strategy: Evidence From a Large Multiproduct U.S. Firm , 1993 .

[38]  M. Badri,et al.  Operations Strategy, Environmental Uncertainty and Performance: A Path Analytic Model of Industries in Developing Countries , 2000 .

[39]  K. B. Hendricks,et al.  The Effect of Operational Slack, Diversification, and Vertical Relatedness on the Stock Market Reaction to Supply Chain Disruptions , 2009 .

[40]  Donald Gerwin,et al.  An Evaluation of Research on Integrated Product Development , 2002, Manag. Sci..

[41]  Roger G. Schroeder,et al.  Development of Manufacturing Strategy: A Proven Process , 1990 .

[42]  Claes Tunälv,et al.  Manufacturing Strategy – Plans and Business Performance , 1992 .

[43]  Isabelle Dostaler Trying to Resolve Manufacturing Performance Trade-Offs: The Case of British Contract Electronics Assemblers , 2009 .

[44]  Jeffrey Miller,et al.  Flexibility: The Next Competitive Battle: The Manufacturing Futures Survey , 1989 .

[45]  J. R. Carter,et al.  LINKING BUSINESS UNIT AND MATERIAL SOURCING STRATEGIES. , 1998 .

[46]  Gregory P. White A meta‐analysis model of manufacturing capabilities , 1996 .

[47]  Arnoud De Meyer,et al.  The manufacturing contribution to innovation , 1991 .

[48]  Gyula Vastag,et al.  The theory of performance frontiers , 2000 .

[49]  D. Garvin Competing on the Eight Dimensions of Quality , 1987 .

[50]  Robert H. Hayes,et al.  Pom Forum: Operations Management's Next Source of Galvanizing Energy? , 2008 .

[51]  Aleda V. Roth,et al.  Competing in World Class Manufacturing: America's 21st Century Challenge , 1990 .

[52]  Colin New,et al.  Process variability and its effect on plant performance , 2000 .

[53]  Shawnee K. Vickery,et al.  A Theory of Production Competence Revisited , 1991 .

[54]  David J. Robb,et al.  A Survey of Manufacturing Strategy and Technology in the Chinese Furniture Industry , 2003 .

[55]  Ravi Kathuria Competitive priorities and managerial performance: a taxonomy of small manufacturers , 2000 .

[56]  M. Szwejczewski,et al.  Performance trade‐offs in manufacturing plants , 1997 .

[57]  Amrik S. Sohal,et al.  Adoption of AMT by South African manufacturers , 2001 .

[58]  R. Schmenner,et al.  On theory in operations management , 1998 .

[59]  Lawrence M. Corbett,et al.  Searching for the sandcone in the GMRG data , 2001 .

[60]  Ram Narasimhan,et al.  An empirical investigation of the antecedents and consequences of manufacturing goal achievement in North American, European and Pan Pacific firms , 1998 .

[61]  A. Roth,et al.  Manufacturing Strategy, Manufacturing Strength, Managerial Success, and Economic Outcomes , 1990 .

[62]  Colin New,et al.  Delivery and trade-offs , 1997 .

[63]  Eric R. Ziegel,et al.  Generalized Linear Models , 2002, Technometrics.

[64]  R. Klassen,et al.  The Impact of Environmental Technologies on Manufacturing Performance , 1999 .

[65]  P. Arnold,et al.  Operationalizing manufacturing strategy , 1996 .

[66]  R. Schroeder,et al.  Relationships between implementation of TQM, JIT, and TPM and manufacturing performance , 2001 .

[67]  Aleda V. Roth,et al.  Applications of Empirical Science in Manufacturing and Service Operations , 2007, Manuf. Serv. Oper. Manag..

[68]  Mark A. Vonderembse,et al.  Examining the Competitive Capabilities of Manufacturing Firms , 2002 .

[69]  J. Mahon,et al.  Meta-Analysis of the Impact of Research Methods on Findings of First-Mover Advantage , 1997 .

[70]  Kwasi Amoako-Gyampah,et al.  Operations strategy in an emerging economy: the case of the Ghanaian manufacturing industry , 2001 .

[71]  Mark Pagell,et al.  Do trade-offs exist in operations strategy? Insights from the stamping die industry , 2000 .

[72]  Larry P. Ritzman,et al.  REVISITING ALTERNATIVE THEORETICAL PARADIGMS IN MANUFACTURING STRATEGY , 2000 .

[73]  P. Swamidass Empirical Science: New Frontier in Operations Management Research , 1991 .

[74]  Peter T. Ward,et al.  Manufacturing Strategy: an Overview of Current Process and Content Models , 1990 .

[75]  Roberto Filippini,et al.  Trade-off and compatibility between performance: Definitions and empirical evidence , 1998 .

[76]  Roger L. M. Dunbar,et al.  Strategic action generation: A comparison of emphasis placed on generic competitive methods by U.S. And Japanese managers , 1995 .

[77]  S. Snell,et al.  THE STRATEGIC USE OF INTEGRATED MANUFACTURING: AN EMPIRICAL EXAMINATION , 1996 .

[78]  Ajay Das,et al.  A meta-analysis of doctoral dissertations in purchasing , 1997 .

[79]  John G. Wacker,et al.  A Theoretical Model of Manufacturing Lead Times and Their Relationship to a Manufacturing Goal Hierarchy , 1996 .

[80]  S. Vickery,et al.  Dimensions of manufacturing strength in the furniture industry , 1997 .

[81]  Rohit Verma,et al.  MULTIPLE RATERS IN SURVEY‐BASED OPERATIONS MANAGEMENT RESEARCH: A REVIEW AND TUTORIAL , 2000 .

[82]  J. R. Dixon,et al.  A taxonomy of manufacturing strategies revisited , 2001 .

[83]  Michael Tracey,et al.  The Importance of Logistics Efficiency to Customer Service and Firm Performance , 1998 .

[84]  Chee-Chuong Sum,et al.  Business environment, operations strategy, and performance: An empirical study of Singapore manufacturers☆ , 1995 .

[85]  Qingyu Zhang,et al.  The impact of flexible process capability on the product-process matrix: an empirical examination , 2002 .

[86]  S. Vickery,et al.  The impact of human resource management practices on manufacturing performance , 1999 .

[87]  Aleda V. Roth,et al.  Towards a Theory of Competitive Progression: Evidence from High‐Tech Manufacturing , 2004 .

[88]  Donald R. Lehmann,et al.  Cross-national “laws” and differences in market response , 1994 .

[89]  Hongyi Sun,et al.  Current and future patterns of using advanced manufacturing technologies , 2000 .

[90]  Barbara B. Flynn,et al.  An exploratory study of the nature of cumulative capabilities , 2004 .

[91]  G. Pisano,et al.  MANUFACTURING STRATEGY: AT THE INTERSECTION OF TWO PARADIGM SHIFTS , 1996 .

[92]  David W. Hosmer,et al.  Applied Logistic Regression , 1991 .

[93]  Gary D. Scudder,et al.  Performance Improvement Paths in the U.S. Airline Industry:Linking Trade‐offs to Asset Frontiers , 2004 .

[94]  Ronald Siu Man Lau,et al.  Competitive factors and their relative importance in the US electronics and computer industries , 2002 .

[95]  Wickham Skinner,et al.  MANUFACTURING STRATEGY ON THE “S” CURVE , 1996 .

[96]  Scott W. O’Leary-Kelly,et al.  THE INTEGRATION OF MANUFACTURING AND MARKETING/SALES DECISIONS: IMPACT ON ORGANIZATIONAL PERFORMANCE , 2002 .

[97]  A. Meyer,et al.  German, French and British manufacturing strategies compared: A growth towards each other , 1988 .

[98]  Brian Squire,et al.  The Impact of Mass Customisation on Manufacturing Trade‐offs , 2006 .

[99]  Gianluca Spina,et al.  Advanced manufacturing technologies and strategically flexible production , 2000 .

[100]  Gianluca Spina,et al.  The Impact of the Just‐in‐Time Approach on Production System Performance: A Survey of Italian Industry , 1992 .

[101]  G. Stalk,et al.  Competing on capabilities: the new rules of corporate strategy. , 1992, Harvard business review.

[102]  Gregory G. Dess,et al.  Measuring organizational performance in the absence of objective measures: The case of the privately-held firm and conglomerate business unit , 1984 .

[103]  P. McCullagh,et al.  Generalized Linear Models , 1992 .

[104]  Kenneth K. Boyer,et al.  COMPETITIVE PRIORITIES: INVESTIGATING THE NEED FOR TRADE‐OFFS IN OPERATIONS STRATEGY , 2002 .

[105]  Amrik S. Sohal,et al.  Assessing manufacturing plant competitiveness - An empirical field study , 2001 .

[106]  J. Farley,et al.  Determinants of Financial Performance: A Meta-Analysis , 1990 .

[107]  Harry Boer,et al.  Strategically flexible production: the multi‐focused manufacturing paradigm , 1996 .

[108]  Anil Khurana,et al.  THE INTERNATIONALIZATION PROCESS MODEL THROUGH THE LENS OF THE GLOBAL COLOR PICTURE TUBE INDUSTRY. , 1996 .

[109]  A. Smart Operations, Strategy, and Technology: Pursuing the Competitive Edge , 2006 .

[110]  F. Schmidt Meta-Analysis , 2008 .

[111]  Robert G. Lord,et al.  Cognitive categorization and dimensional schemata: A process approach to the study of halo in performance ratings. , 1983 .

[112]  Kenn Steger-Jensen,et al.  An Empirical Analysis of the Product-process Matrix , 2005 .

[113]  Mark A. Vonderembse,et al.  Manufacturing technology and strategy formulation: keys to enhancing competitiveness and improving performance , 1999 .

[114]  Donald R. Lehmann,et al.  A Meta-Analysis of Applications of Diffusion Models , 1990 .

[115]  R. Narasimhan,et al.  Causal Linkages in Supply Chain Management: An Exploratory Study of North American Manufacturing Firms , 1998 .

[116]  Mark Pagell,et al.  Measurement issues in empirical research: improving measures of operations strategy and advanced manufacturing technology , 2000 .

[117]  R. Hayes Operations, Strategy and Technology: Pursuing the Competitive Edge , 2011 .

[118]  H. Feldman Restoring our Competitive Edge: Competing through Manufacturing , 1985 .