Overview of tomography techniques to measure wafer thickness in MEMS structures

This report investigates possible metrology solutions to the industrial requirement for the measurement of the wafer thickness and internal structure of MEMS sensors. A range of optical and electrical techniques were reviewed and the report recommends optical coherence tomography as the most suitable technique. Optical coherence tomography is considered from a theoretical perspective and a range of system designs and commercially available instruments are discussed, including some images of a MEMS sensor as proof of concept. Finally recommendations are made for further research in image processing in order to obtain sub-micrometre axial resolution for MEMS measurement.

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