Abstract Large-scale finite element modeling (FEM) of the US Dual Coolant Lead Lithium ITER Test Blanket Module including damage evolution is under development. A comprehensive rate-theory based radiation damage creep deformation code was integrated with the ABACUS FEM code. The advantage of this approach is that time-dependent in-reactor deformations and radiation damage can now be directly coupled with ‘material properties’ of FEM analyses. The coupled FEM–Creep damage model successfully simulated the simultaneous microstructure and stress evolution in small tensile test-bar structures. Applying the integrated Creep/FEM code to large structures is still computationally prohibitive. Instead, for thermo-structural analysis of the DCLL TBM structure the integrated FEM–creep damage model was used to develop true stress–strain behavior of F82H ferritic steel. Based on this integrated damage evolution-FEM approach it is proposed to use large-scale FEM analysis to identify and isolate critical stress areas for follow up analysis using detailed and fully integrated creep–FEM approach.
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