Multimaterial 3D laser microprinting using an integrated microfluidic system

An instrument brings 3D laser printing to a new level, exemplified by 3D fluorescent microstructures composed of five materials. Three-dimensional (3D) laser micro- and nanoprinting has become a versatile, reliable, and commercially available technology for the preparation of complex 3D architectures for diverse applications. However, the vast majority of structures published so far have been composed of only a single constituent material. Here, we present a system based on a microfluidic chamber integrated into a state-of-the-art laser lithography apparatus. This system is scalable in terms of the number of materials and eliminates the need to go back and forth between the lithography instrument and the chemistry room numerous times, with tedious realignment steps in between. As an application, we present 3D deterministic microstructured security features requiring seven different liquids: a nonfluorescent photoresist as backbone, two photoresists containing different fluorescent quantum dots, two photoresists with different fluorescent dyes, and two developers. Our integrated microfluidic 3D printing system opens the door to truly multimaterial 3D additive manufacturing on the micro- and nanoscale.

[1]  S. Kawata,et al.  Three-dimensional microfabrication with two-photon-absorbed photopolymerization. , 1997, Optics letters.

[2]  H. Giessen,et al.  Sub-micrometre accurate free-form optics by three-dimensional printing on single-mode fibres , 2016, Nature Communications.

[3]  O. Kraft,et al.  Approaching theoretical strength in glassy carbon nanolattices. , 2016, Nature materials.

[4]  Georg von Freymann,et al.  Influence of Direct Laser Written 3D Topographies on Proliferation and Differentiation of Osteoblast‐Like Cells: Towards Improved Implant Surfaces , 2014 .

[5]  A Ranella,et al.  Direct laser writing of 3D scaffolds for neural tissue engineering applications , 2011, Biofabrication.

[6]  David Hillerkuss,et al.  Photonic Wire Bonds for Terabit/s Chip-to-Chip Interconnects , 2011, 1111.0651.

[7]  Martin Wegener,et al.  Three-dimensional mechanical metamaterials with a twist , 2017, Science.

[8]  R Schmogrow,et al.  Photonic wire bonding: a novel concept for chip-scale interconnects. , 2012, Optics express.

[9]  Alex J. Zelhofer,et al.  Resilient 3D hierarchical architected metamaterials , 2015, Proceedings of the National Academy of Sciences.

[10]  D. Wiersma,et al.  Light-Fueled Microscopic Walkers , 2015, Advanced materials.

[11]  Dhananjay Dendukuri,et al.  Continuous-flow lithography for high-throughput microparticle synthesis , 2006, Nature materials.

[12]  Angelo S. Mao,et al.  3D Printed Microtransporters: Compound Micromachines for Spatiotemporally Controlled Delivery of Therapeutic Agents , 2015, Advanced materials.

[13]  Harry A. Atwater,et al.  Microphotonic parabolic light directors fabricated by two-photon lithography , 2011 .

[14]  Harald Giessen,et al.  3D-printed eagle eye: Compound microlens system for foveated imaging , 2017, Science Advances.

[15]  Hiroaki Misawa,et al.  Three-dimensional photonic crystal structures achieved with two-photon-absorption photopolymerization of resin , 1999 .

[16]  Benjamin Richter,et al.  3D Laser Micro- and Nanoprinting: Challenges for Chemistry. , 2017, Angewandte Chemie.

[17]  J. Fischer,et al.  Elastic Fully Three‐dimensional Microstructure Scaffolds for Cell Force Measurements , 2010, Advanced materials.

[18]  J. Rarity,et al.  Toward Direct Laser Writing of Actively Tuneable 3D Photonic Crystals , 2017 .

[19]  Sara Nocentini,et al.  Photonic Microhand with Autonomous Action , 2017, Advanced materials.

[20]  M. Wegener,et al.  Guiding Cell Attachment in 3D Microscaffolds Selectively Functionalized with Two Distinct Adhesion Proteins , 2017, Advanced materials.

[21]  M. Wegener,et al.  Cleaving Direct-Laser-Written Microstructures on Demand. , 2017, Angewandte Chemie.

[22]  J. Greer,et al.  3D nano-architected metallic glass: Size effect suppresses catastrophic failure , 2017 .

[23]  W. Freude,et al.  In situ 3D nanoprinting of free-form coupling elements for hybrid photonic integration , 2018 .

[24]  Oliver G Schmidt,et al.  Cellular Cargo Delivery: Toward Assisted Fertilization by Sperm-Carrying Micromotors. , 2016, Nano letters.

[25]  Harald Giessen,et al.  Two-photon direct laser writing of ultracompact multi-lens objectives , 2016, Nature Photonics.

[26]  Jesper Glückstad,et al.  Light-driven micro-tool equipped with a syringe function , 2016, Light: Science & Applications.

[27]  T. Baldacchini Three-dimensional microfabrication using two-photon polymerization : fundamentals, technology, and applications , 2016 .

[28]  3D Fluorescence‐Based Security Features by 3D Laser Lithography , 2017 .

[29]  Carsten Rockstuhl,et al.  Cloaked contact grids on solar cells by coordinate transformations: designs and prototypes , 2015 .

[30]  Satoshi Kawata,et al.  Finer features for functional microdevices , 2001, Nature.

[31]  Dhananjay Dendukuri,et al.  A route to three-dimensional structures in a microfluidic device: stop-flow interference lithography. , 2007, Angewandte Chemie.

[32]  T. Baldacchini Three‐Dimensional Microfabrication by Two‐Photon Polymerization , 2011 .