Waste printed circuit board recycling techniques and product utilization.

E-waste, in particular waste PCBs, represents a rapidly growing disposal problem worldwide. The vast diversity of highly toxic materials for landfill disposal and the potential of heavy metal vapors and brominated dioxin emissions in the case of incineration render these two waste management technologies inappropriate. Also, the shipment of these toxic wastes to certain areas of the world for eco-unfriendly "recycling" has recently generated a major public outcry. Consequently, waste PCB recycling should be adopted by the environmental communities as an ultimate goal. This article reviews the recent trends and developments in PCB waste recycling techniques, including both physical and chemical recycling. It is concluded that the physical recycling techniques, which efficiently separate the metallic and nonmetallic fractions of waste PCBs, offer the most promising gateways for the environmentally-benign recycling of this waste. Moreover, although the reclaimed metallic fraction has gained more attention due to its high value, the application of the nonmetallic fraction has been neglected in most cases. Hence, several proposed applications of this fraction have been comprehensively examined.

[1]  L. Gray,et al.  Identification of estrogenic compounds emitted from the combustion of computer printed circuit boards in electronic waste. , 2007, Environmental science & technology.

[2]  D. Lueking,et al.  Recovery of scrap iron metal value using biogenerated ferric iron , 2006, Biotechnology and bioengineering.

[3]  Guoying Sheng,et al.  The major components of particles emitted during recycling of waste printed circuit boards in a typical e-waste workshop of South China , 2010 .

[4]  M. Yildirim,et al.  Leaching and CIL processes in gold recovery from refractory ore with thiourea solutions , 2007 .

[5]  H P Wang,et al.  Fate of bromine in pyrolysis of printed circuit board wastes. , 2000, Chemosphere.

[6]  Richard Dawson,et al.  Recovery of platinum group metals from secondary materials. I. Palladium dissolution in iodide solutions , 2006 .

[8]  Lifeng Zhang,et al.  Metallurgical recovery of metals from electronic waste: a review. , 2008, Journal of hazardous materials.

[9]  Kuen-Song Lin,et al.  Oxidation of printed circuit board wastes in supercritical water , 2000 .

[10]  Kraig Mitzner PCB Design for Signal Integrity , 2009 .

[11]  Zhigang Shen,et al.  Influence of nonmetals recycled from waste printed circuit boards on flexural properties and fracture behavior of polypropylene composites , 2009 .

[12]  Myong Jun Kim,et al.  Selective Leaching of Valuable Metals from Waste Printed Circuit Boards , 2003, Journal of the Air & Waste Management Association.

[13]  Sheng Zhong,et al.  Using vacuum pyrolysis and mechanical processing for recycling waste printed circuit boards. , 2010, Journal of hazardous materials.

[14]  Yiwei Mo,et al.  Novel strategies of bioleaching metals from printed circuit boards (PCBs) in mixed cultivation of two acidophiles , 2010 .

[15]  Masatoshi Iji,et al.  Recycling of epoxy resin compounds for moulding electronic components , 1998 .

[16]  Phaiboon Panyakapo,et al.  Reuse of thermosetting plastic waste for lightweight concrete. , 2008, Waste management.

[17]  Wen-sheng Dong,et al.  Preparation of porous carbons from non-metallic fractions of waste printed circuit boards by chemical and physical activation , 2013 .

[18]  Tao Yang,et al.  Factors influencing bioleaching copper from waste printed circuit boards by Acidithiobacillus ferrooxidans , 2009 .

[19]  Craig Clemons,et al.  Wood-plastic composites in the United States: the interfacing of two industries , 2002 .

[20]  Jing Li,et al.  Recovery of ultrafine copper particles from metal components of waste printed circuit boards , 2012 .

[21]  Peiming Wang,et al.  Waste printed circuit boards nonmetallic powder as admixture in cement mortar , 2012 .

[22]  Xiaoming Xie,et al.  Reliability of lead-free solder joints with different PCB surface finishes under thermal cycling , 2008 .

[23]  W. J. Rankin,et al.  Minerals, Metals and Sustainability: Meeting Future Material Needs , 2011 .

[24]  Fan Yang,et al.  Performance of the heavy fraction of pyrolysis oil derived from waste printed circuit boards in modifying asphalt. , 2013, Journal of environmental management.

[25]  Zhenming Xu,et al.  Performance and thermal behavior of wood plastic composite produced by nonmetals of pulverized waste printed circuit boards. , 2010, Journal of hazardous materials.

[26]  Jun-ichi Ozaki,et al.  Chemical recycling of phenol resin by supercritical methanol , 2000 .

[27]  Oladele A. Ogunseitan,et al.  The Electronics Revolution: From E-Wonderland to E-Wasteland , 2009, Science.

[28]  Qingdi Ke,et al.  Understanding and optimizing delamination/recycling of printed circuit boards using a supercritical carbon dioxide process , 2013 .

[29]  Duan Guanghong,et al.  New solutions for reusing nonmetals reclaimed from waste printed circuit boards , 2005, Proceedings of the 2005 IEEE International Symposium on Electronics and the Environment, 2005..

[30]  Gordon McKay,et al.  Novel application of the nonmetallic fraction of the recycled printed circuit boards as a toxic heavy metal adsorbent. , 2013, Journal of hazardous materials.

[31]  Shafiq Alam,et al.  Recovery of high purity copper cathode from printed circuit boards using ammoniacal sulfate or chloride solutions , 2007 .

[32]  Jia Li,et al.  Optimizing the operating parameters of corona electrostatic separation for recycling waste scraped printed circuit boards by computer simulation of electric field. , 2008, Journal of hazardous materials.

[33]  Ting-Chien Chen,et al.  Pyrolysis characteristics of integrated circuit boards at various particle sizes and temperatures. , 2007, Journal of hazardous materials.

[34]  Stephen E Musson,et al.  RCRA toxicity characterization of discarded electronic devices. , 2006, Environmental science & technology.

[35]  Yingying Qi,et al.  Recovery of metals from waste printed circuit boards by supercritical water pre-treatment combined with acid leaching process. , 2013, Waste management.

[36]  Zhenming Xu,et al.  Phenolic molding compound filled with nonmetals of waste PCBs. , 2008, Environmental science & technology.

[37]  Zhenming Xu,et al.  Effects of particle size of fiberglass-resin powder from PCBs on the properties and volatile behavior of phenolic molding compound. , 2010, Journal of hazardous materials.

[38]  André Canal Marques,et al.  Printed circuit boards: a review on the perspective of sustainability. , 2013, Journal of environmental management.

[39]  Keqiang Qiu,et al.  Recycling of organic materials and solder from waste printed circuit boards by vacuum pyrolysis-centrifugation coupling technology. , 2011, Waste management.

[40]  Chi Wai Hui,et al.  Conversion of an aluminosilicate-based waste material to high-value efficient adsorbent , 2014 .

[41]  M. Zanetti,et al.  WEEE recycling: Pyrolysis of fire retardant model polymers. , 2005, Waste management.

[42]  Li Jing-ying,et al.  Thiourea leaching gold and silver from the printed circuit boards of waste mobile phones. , 2012, Waste management.

[43]  H. Takigami,et al.  Impact of metals in surface matrices from formal and informal electronic-waste recycling around Metro Manila, the Philippines, and intra-Asian comparison. , 2012, Journal of hazardous materials.

[44]  Jae-Woo Ahn,et al.  Recovery of copper, tin and lead from the spent nitric etching solutions of printed circuit board and regeneration of the etching solution , 2003 .

[45]  P A Wäger,et al.  Environmental impacts of the Swiss collection and recovery systems for Waste Electrical and Electronic Equipment (WEEE): a follow-up. , 2011, The Science of the total environment.

[46]  C. Hagelüken,et al.  Recycling of gold from electronics: Cost-effective use through ‘Design for Recycling’ , 2010 .

[47]  Ming H Wong,et al.  Trace metal contamination of sediments in an e-waste processing village in China. , 2007, Environmental pollution.

[48]  Guido Grause,et al.  Pyrolysis of tetrabromobisphenol-A containing paper laminated printed circuit boards. , 2008, Chemosphere.

[49]  Paul T. Williams,et al.  Recycling of fibre-reinforced polymeric waste by pyrolysis: thermo-gravimetric and bench-scale investigations , 2003 .

[50]  Yan Li,et al.  Determination of polybrominated diphenyl ethers in human semen. , 2012, Environment international.

[51]  Guohua Chen,et al.  Removal of cadmium ions from wastewater using innovative electronic waste-derived material. , 2014, Journal of hazardous materials.

[52]  Zhigang Shen,et al.  Sound absorption application of fiberglass recycled from waste printed circuit boards , 2015 .

[53]  Jie Guo,et al.  Recycling of waste printed circuit boards: a review of current technologies and treatment status in China. , 2009, Journal of hazardous materials.

[54]  Mohammad Mehdi Salarirad,et al.  Process development for recovery of copper and precious metals from waste printed circuit boards with emphasize on palladium and gold leaching and precipitation. , 2013, Waste management.

[55]  Keqiang Qiu,et al.  A new technology for recycling materials from waste printed circuit boards. , 2010, Journal of hazardous materials.

[56]  Wei Jiang,et al.  Characterizing the emission of chlorinated/brominated dibenzo-p-dioxins and furans from low-temperature thermal processing of waste printed circuit board. , 2012, Environmental pollution.

[57]  Gordon McKay,et al.  Synergistic effect in the simultaneous removal of binary cobalt–nickel heavy metals from effluents by a novel e-waste-derived material , 2013 .

[58]  E. Williams,et al.  Exploring e-waste management systems in the United States , 2008 .

[59]  Rafael Font,et al.  Pyrolysis and combustion of electronic wastes , 2009 .

[60]  Guangming Li,et al.  WEEE recovery strategies and the WEEE treatment status in China. , 2006, Journal of hazardous materials.

[61]  Yadong Li,et al.  Treatment of waste printed wire boards in electronic waste for safe disposal. , 2007, Journal of hazardous materials.

[62]  Ravi Naidu,et al.  Electronic waste management approaches: an overview. , 2013, Waste management.

[63]  M. Goto,et al.  Extraction of flame retardants from electronic printed circuit board by supercritical carbon dioxide , 2004 .

[64]  Zhigang Shen,et al.  The reuse of nonmetals recycled from waste printed circuit boards as reinforcing fillers in the polypropylene composites. , 2009, Journal of hazardous materials.

[65]  Yuyang Long,et al.  Flow analysis of heavy metals in a pilot-scale incinerator for residues from waste electrical and electronic equipment dismantling. , 2013, Journal of hazardous materials.

[66]  Jinki Jeong,et al.  Enrichment of the metallic components from waste printed circuit boards by a mechanical separation process using a stamp mill. , 2009, Waste management.

[67]  Shifeng Wang,et al.  Asphalt modified with nonmetals separated from pulverized waste printed circuit boards. , 2009, Environmental science & technology.

[68]  Zhenming Xu,et al.  Application of corona discharge and electrostatic force to separate metals and nonmetals from crushed particles of waste printed circuit boards , 2007 .

[69]  Zhidan Lin,et al.  Preparation and characterization of polypropylene composites with nonmetallic materials recycled from printed circuit boards , 2016 .

[70]  Wei Jiang,et al.  Characterization and inventory of PCDD/Fs and PBDD/Fs emissions from the incineration of waste printed circuit board. , 2011, Environmental science & technology.

[71]  Sheng Wen,et al.  Polychlorinated dibenzo-p-dioxin and dibenzofurans (PCDD/Fs), polybrominated diphenyl ethers (PBDEs), and polychlorinated biphenyls (PCBs) monitored by tree bark in an E-waste recycling area. , 2009, Chemosphere.

[72]  Guan Jie,et al.  Product characterization of waste printed circuit board by pyrolysis , 2008 .

[73]  Eric Forssberg,et al.  Mechanical recycling of waste electric and electronic equipment: a review. , 2003, Journal of hazardous materials.

[74]  J. Schnoor,et al.  E-waste recycling: where does it go from here? , 2012, Environmental science & technology.

[75]  Gordon McKay,et al.  Toxic heavy metal capture using a novel electronic waste-based material-mechanism, modeling and comparison. , 2013, Environmental science & technology.

[76]  R. Siddique,et al.  Use of recycled plastic in concrete: a review. , 2008, Waste management.

[77]  David Parsons,et al.  PRINTED CIRCUIT BOARD RECYCLING IN AUSTRALIA , 2007 .

[78]  M. Blazsó,et al.  Pyrolysis and debromination of flame retarded polymers of electronic scrap studied by analytical pyrolysis , 2002 .

[79]  Zhenming Xu,et al.  Application of glass-nonmetals of waste printed circuit boards to produce phenolic moulding compound. , 2008, Journal of hazardous materials.

[80]  Matthew Cook,et al.  Producer responsibility, waste minimisation and the WEEE Directive: case studies in eco-design from the European lighting sector. , 2006, The Science of the total environment.

[81]  Martin Goosey,et al.  Recycling technologies for the treatment of end of life printed circuit boards (PCBs) , 2003 .

[82]  J A S Tenório,et al.  Utilization of magnetic and electrostatic separation in the recycling of printed circuit boards scrap. , 2005, Waste management.

[83]  Oladele A Ogunseitan,et al.  The Basel Convention and e-waste: translation of scientific uncertainty to protective policy. , 2013, The Lancet. Global health.

[84]  S. Vidyasagar,et al.  Classification of metals and plastics from printed circuit boards (PCB) using air classifier , 2008 .

[85]  M. Bengtsson,et al.  Chemical hazards associated with treatment of waste electrical and electronic equipment. , 2011, Waste management.

[86]  Brajesh Dubey,et al.  Impact of electronic waste disposal on lead concentrations in landfill leachate. , 2008, Environmental science & technology.

[87]  Hugo Marcelo Veit,et al.  Recovery of copper from printed circuit boards scraps by mechanical processing and electrometallurgy. , 2006, Journal of hazardous materials.

[88]  Zhenming Xu,et al.  Movement behavior in electrostatic separation: Recycling of metal materials from waste printed circuit board , 2008 .

[89]  Zhi Dang,et al.  Bioleaching of metal concentrates of waste printed circuit boards by mixed culture of acidophilic bacteria. , 2011, Journal of hazardous materials.

[90]  Jianfeng Bai,et al.  Bioleaching of metals from printed wire boards by Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans and their mixture. , 2009, Journal of hazardous materials.

[91]  R. K. Mittal,et al.  An investigation into e-waste flows in India , 2012 .

[92]  Mingfei Xing,et al.  Degradation of brominated epoxy resin and metal recovery from waste printed circuit boards through batch sub/supercritical water treatments , 2013 .

[93]  A. Arukwe,et al.  Solid waste deposits as a significant source of contaminants of emerging concern to the aquatic and terrestrial environments - a developing country case study from Owerri, Nigeria. , 2012, The Science of the total environment.

[94]  Zhigang Shen,et al.  In situ observation of polypropylene composites reinforced by nonmetals recycled from waste printed circuit boards during tensile testing , 2009 .

[95]  Li Jia,et al.  A new two-roll electrostatic separator for recycling of metals and nonmetals from waste printed circuit board. , 2009, Journal of hazardous materials.

[96]  Joyce Smith Cooper,et al.  A life cycle assessment of end-of-life computer monitor management in the Seattle metropolitan region , 2011 .

[97]  Fu-Shen Zhang,et al.  Materials recovery from waste printed circuit boards by supercritical methanol. , 2010, Journal of hazardous materials.

[98]  Paul T. Williams,et al.  Separation and recovery of materials from scrap printed circuit boards , 2007 .

[99]  Jae-Min Yoo,et al.  Present status of the recycling of waste electrical and electronic equipment in Korea , 2007 .

[100]  Gordon McKay,et al.  Selective toxic metal uptake using an e-waste-based novel sorbent–Single, binary and ternary systems , 2014 .

[101]  Valerio Cozzani,et al.  Formation of hydrogen bromide and organobrominated compounds in the thermal degradation of electronic boards , 2006 .

[102]  Gordon McKay,et al.  Electronic Waste as a New Precursor for Adsorbent Production , 2013 .

[103]  Andrés Mahecha-Botero,et al.  Mass balance evaluation of polybrominated diphenyl ethers in landfill leachate and potential for transfer from e-waste. , 2013, The Science of the total environment.

[104]  Zhang Jun-hui,et al.  Eco-toxicity and metal contamination of paddy soil in an e-wastes recycling area. , 2009, Journal of hazardous materials.

[105]  S. G. Hong,et al.  The use of recycled printed circuit boards as reinforcing fillers in the polyester composite , 1996 .

[106]  Helmut Brandl,et al.  Computer-munching microbes: metal leaching from electronic scrap by bacteria and fungi , 2001 .

[107]  Kyung-Suk Cho,et al.  Microbial Recovery of Copper from Printed Circuit Boards of Waste Computer by Acidithiobacillus ferrooxidans , 2004, Journal of environmental science and health. Part A, Toxic/hazardous substances & environmental engineering.

[108]  Jürgen Vehlow,et al.  Thermal treatment of electrical and electronic waste plastics , 2000 .

[109]  S. Yokoyama,et al.  Recycling of thermosetting plastic waste from electronic component production processes , 1995, Proceedings of the 1995 IEEE International Symposium on Electronics and the Environment ISEE (Cat. No.95CH35718).

[110]  Brett H Robinson,et al.  E-waste: an assessment of global production and environmental impacts. , 2009, The Science of the total environment.

[111]  Zhou Ming,et al.  Enhancement of leaching copper by electro-oxidation from metal powders of waste printed circuit board. , 2009, Journal of hazardous materials.

[112]  Ping Li,et al.  Bioleaching of copper from waste printed circuit boards by bacterial consortium enriched from acid mine drainage. , 2010, Journal of hazardous materials.

[113]  Li Jia,et al.  Optimization of key factors of the electrostatic separation for crushed PCB wastes using roll-type separator. , 2008, Journal of hazardous materials.

[114]  Zhenming Xu,et al.  Electrostatic separation for recovering metals and nonmetals from waste printed circuit board: problems and improvements. , 2008, Environmental science & technology.

[115]  S. Harrison,et al.  Particle size effects in bioleaching of pyrite by acidophilic thermophile Sulfolobus metallicus (BC) , 2000, Applied Microbiology and Biotechnology.

[116]  Gregory Giuliani,et al.  E-waste, the hidden side of IT equipment's manufacturing and use , 2005 .

[117]  Gan Zhang,et al.  Heavy metal contamination in soils and vegetables near an e-waste processing site, South China. , 2011, Journal of hazardous materials.

[118]  Paul T. Williams,et al.  PYROLYSIS OF BROMINATED FEEDSTOCK PLASTIC IN A FLUIDISED BED REACTOR , 2006 .

[119]  N. Marhual,et al.  Differential bioleaching of copper by mesophilic and moderately thermophilic acidophilic consortium enriched from same copper mine water sample. , 2008, Bioresource technology.

[120]  Keqiang Qiu,et al.  Recovery of materials from waste printed circuit boards by vacuum pyrolysis and vacuum centrifugal separation. , 2010, Waste management.

[121]  Zhenming Xu,et al.  Recycling of non-metallic fractions from waste printed circuit boards: a review. , 2009, Journal of hazardous materials.