Efficient Solution of the Single-item, Capacitated Lot-sizing Problem with Start-up and Reservation Costs

A capacitated dynamic lot-sizing model, where the costs incurred are a start-up cost for switching the production facility on and another reservation cost for keeping the facility on, whether or not it is producing, is considered. The resulting scheduling problem is NP-hard. An efficient shortest path model of the uncapacitated version of the problem is developed. This model is then included, via a redefinition of variables, into a tight capacitated model; tight in the sense that sharp lower bounds can be produced from it. The lower bound problems are solved efficiently by recovering the shortest path structure through column generation, and effective upper bounds are generated by solving a small capacitated trans-shipment problem. The results of computational tests to verify the computational efficiency of the resulting solution scheme are presented.