Utilization of information maximum for condition monitoring with applications in a Machining Process and a water pump

This work presents a new method for the condition monitoring based on the so-called information maximum (InfoMax). First, the InfoMax concept is employed to build a neural network. The neural network is used for independent component analysis to identify the source (input) that causes malfunctions (output). To demonstrate the new method, two application examples were included. First, tool breakage detection in an end milling process. The monitoring signal is the current of the feed-motor, which is used to detect the change of the cutting force and accordingly, to detect tool breakage. Second, is the monitoring of a water pump. In this example, seven acceleration signals were simultaneously acquired and used to identify the location of the fault (bearing crack). The experiment results indicate that the new method is effective.

[1]  G. Deco,et al.  An Information-Theoretic Approach to Neural Computing , 1997, Perspectives in Neural Computing.

[2]  Ralph Linsker,et al.  Local Synaptic Learning Rules Suffice to Maximize Mutual Information in a Linear Network , 1992, Neural Computation.

[3]  G. Delaunay,et al.  BLIND SOURCES SEPARATION APPLIED TO ROTATING MACHINES MONITORING BY ACOUSTICAL AND VIBRATIONS ANALYSIS , 2000 .

[4]  Erkki Oja,et al.  Independent component analysis: algorithms and applications , 2000, Neural Networks.

[5]  Robert P. W. Duin,et al.  Blind separation of rotating machine sources: bilinear forms and convolutive mixtures , 2002, Neurocomputing.

[6]  A. Murray,et al.  Extracting useful higher order features for condition monitoring using artificial neural networks , 1997, IEEE Trans. Signal Process..

[7]  Terrence J. Sejnowski,et al.  Independent Component Analysis Using an Extended Infomax Algorithm for Mixed Subgaussian and Supergaussian Sources , 1999, Neural Computation.

[8]  Ruxu Du,et al.  Automated Monitoring of Manufacturing Processes, Part 2: Applications , 1995 .

[9]  Robert P. W. Duin,et al.  Robust machine fault detection with independent component analysis and support vector data description , 1999, Neural Networks for Signal Processing IX: Proceedings of the 1999 IEEE Signal Processing Society Workshop (Cat. No.98TH8468).

[10]  J. Nadal,et al.  Nonlinear neurons in the low-noise limit: a factorial code maximizes information transfer Network 5 , 1994 .

[11]  A. Papoulis Probability and Statistics , 1989 .

[12]  Ruxu Du,et al.  Automated Monitoring of Manufacturing Processes, Part 1: Monitoring Methods , 1995 .

[13]  Xiaoli Li,et al.  Detection of tool flute breakage in end milling using feed-motor current signatures , 2001 .

[14]  Xiaoli Li,et al.  Current-sensor-based feed cutting force intelligent estimation and tool wear condition monitoring , 2000, IEEE Trans. Ind. Electron..

[15]  Terrence J. Sejnowski,et al.  An Information-Maximization Approach to Blind Separation and Blind Deconvolution , 1995, Neural Computation.