Major factors to the solder joint strength of ENIG layer in FC BGA package

Abstract Since electroless nickel and immersion gold (ENIG) process was implemented as the surface finish of printed circuit board (PCB) substrate, there have been lots of reports on the brittle fracture between the Ni–P (phosphorous) layer and solder which results in the poor solder joint strength performance. Galvanic corrosion during immersion Au plating process and P-content in Ni–P layer were considered as major factors in the solder joint strength of ENIG layer in this investigation. The attempt to reduce the galvanic corrosion attack in Ni–P layer was made by changing immersion Au plating process to partial electroless Au plating process. Reducing the galvanic corrosion attack was proved to be effective to improve the solder joint strength of ENIG layer. Evaluation of the solder joint performances in variation with the thickness of the Ni layer leads to the conclusion that the thicker Ni layer has the better solder joint strength performances. The result also showed that higher P-content in Ni layer is more favorable to the solder joint strength.

[1]  D. Goyal,et al.  Failure mechanism of brittle solder joint fracture in the presence of electroless nickel immersion gold (ENIG) interface , 2002, 52nd Electronic Components and Technology Conference 2002. (Cat. No.02CH37345).

[2]  D. Love,et al.  Development of electroless Ni/Au plated build-up flip chip package with highly reliable solder joints , 2001, 2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220).

[3]  Zhong Chen,et al.  Solid state interfacial reaction of Sn–37Pb and Sn–3.5Ag solders with Ni–P under bump metallization , 2004 .

[4]  M. Kaufmann,et al.  Brittle interfacial fracture of PBGA packages soldered on electroless nickel/immersion gold , 1998, 1998 Proceedings. 48th Electronic Components and Technology Conference (Cat. No.98CH36206).

[5]  V. C. Venkatesh,et al.  Effect of phosphorus content and solid state aging on intermetallic formation between lead-free Sn-Ag-Cu solder and electroless nickel/immersion gold under bump metallurgy , 2002, Proceedings of the 4th International Symposium on Electronic Materials and Packaging, 2002..

[6]  T. I. Ejim,et al.  Reliability performance and failure mode of high I/O thermally enhanced ball grid array packages , 1998, Twenty Third IEEE/CPMT International Electronics Manufacturing Technology Symposium (Cat. No.98CH36205).

[7]  Y. C. Chan,et al.  Reliability study of the electroless Ni-P layer against solder alloy , 2002, Microelectron. Reliab..

[8]  H. K. Lim,et al.  A testing method for assessing solder joint reliability of FCBGA packages , 2004, Microelectron. Reliab..

[9]  Jin Yu,et al.  Spalling behaviors of intermetallic compounds during the wetting reaction of Sn(3.5Ag) on electroless Ni-P metallization , 2004, 2004 International IEEE Conference on the Asian Green Electronics (AGEC). Proceedings of.

[10]  Chi-Chang Hu,et al.  The corrosion behavior of Ni–P deposits with high phosphorous contents in brine media , 2003 .

[11]  L. Quiggan Afraid of the dark , 1997 .

[12]  Young-Doo Jeon,et al.  Studies on Ni-Sn intermetallic compound and P-rich Ni layer at the electroless nickel UBM-solder interface and their effects on flip chip solder joint reliability , 2001, 2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220).

[13]  Wolfgang Riedel,et al.  Electroless Nickel Plating , 1991 .