The poisoning effect of sintering dust on V2O5–WO3/TiO2 catalyst for NOx removal in iron ore sintering flue gas

ABSTRACT NOx from iron ore sintering flue gas can be removed by selective catalytic reduction (SCR) over V2O5–WO3/TiO2 (VWTi) catalyst. In this work, the poisoning effects of K2SO4 and CaSO4 on the VWTi catalyst were investigated. The SCR activities and physicochemical properties of the fresh and poisoned catalysts were characterized. The results confirmed the deactivation of the poisoned catalysts, and the SCR activity decreased with increasing the concentration of the doped poisoning precursors. This reduced SCR activity could be related to the decreased reducibility of vanadium species and lower content of surface chemisorbed oxygen. Characterization of the poisoned catalysts showed migration of V 2p3/2 towards lower binding energy, reduced amount of NH3 desorption, and elimination of V=O stretching vibration bond, which could be attributed to the extension of V=O bond, consequently leading to the formation of –V–O–Ca/K bonds. A possible poisoning mechanism of the VWTi catalyst was proposed and discussed.

[1]  Shuxiao Wang,et al.  Chemical deactivation of Selective Catalytic Reduction catalyst: Investigating the influence and mechanism of SeO2 poisoning , 2020, Fuel.

[2]  Xiao-hui Fan,et al.  Function mechanism of porous bed absorbing hazardous ultra-fined particles during iron ore sintering process , 2020, Ironmaking & Steelmaking.

[3]  H. Long,et al.  Catalytic Combustion of Chlorobenzene with VOx/CeO2 Catalysts: Influence of Catalyst Synthesis Method , 2019, International Journal of Chemical Reactor Engineering.

[4]  Yi Wang,et al.  Leaching behavior of vanadium from spent SCR catalyst and its immobilization in cement-based solidification/stabilization with sulfurizing agent , 2019, Fuel.

[5]  Jing Liu,et al.  Reaction mechanism for NH3-SCR of NOx over CuMn2O4 catalyst , 2019, Chemical Engineering Journal.

[6]  Z. Zou,et al.  Effects of Fuel Type and Operation Parameters on Combustion and NOx Emission of the Iron Ore Sintering Process , 2019, Energies.

[7]  W. Epling,et al.  Steady state and lean-rich cycling study of a three-way NOX storage catalyst: Experiments , 2018, Applied Catalysis B: Environmental.

[8]  C. U. I. Odenbrand,et al.  CaSO4 deactivated V2O5-WO3/TiO2 SCR catalyst for a diesel power plant. Characterization and simulation of the kinetics of the SCR reactions , 2018, Applied Catalysis B: Environmental.

[9]  Jian Yang,et al.  Effect of different potassium species on the deactivation of V2O5-WO3/TiO2 SCR catalyst: Comparison of K2SO4, KCl and K2O , 2018, Chemical Engineering Journal.

[10]  H. Long,et al.  Emission reduction research and development of PCDD/Fs in the iron ore sintering , 2018, Process Safety and Environmental Protection.

[11]  Israel E. Wachs,et al.  A Perspective on the Selective Catalytic Reduction (SCR) of NO with NH3 by Supported V2O5–WO3/TiO2 Catalysts , 2018, ACS Catalysis.

[12]  Junhua Li,et al.  New Insight into SO2 Poisoning and Regeneration of CeO2-WO3/TiO2 and V2O5-WO3/TiO2 Catalysts for Low-Temperature NH3-SCR. , 2018, Environmental science & technology.

[13]  D. Weng,et al.  Effect of barium sulfate modification on the SO2 tolerance of V2O5/TiO2 catalyst for NH3-SCR reaction. , 2017, Journal of environmental sciences.

[14]  V. Rodríguez-González,et al.  Acidity, surface species, and catalytic activity study on V 2 O 5 -WO 3 /TiO 2 nanotube catalysts for selective NO reduction by NH 3 , 2017 .

[15]  Xiang Li,et al.  The poisoning effects of calcium on V2O5-WO3/TiO2 catalyst for the SCR reaction: Comparison of different forms of calcium , 2017 .

[16]  Xiao-hui Fan,et al.  NOx Reduction in the Iron Ore Sintering Process with Flue Gas Recirculation , 2017 .

[17]  K. Cychosz,et al.  Recent advances in the textural characterization of hierarchically structured nanoporous materials. , 2017, Chemical Society reviews.

[18]  Zhang Xiangyang,et al.  Novel technology of reducing SO2 emission in the iron ore sintering , 2017 .

[19]  U. Tumuluri,et al.  Influence of catalyst synthesis method on selective catalytic reduction (SCR) of NO by NH3 with V2O5-WO3/TiO2 catalysts , 2016 .

[20]  Zhenyu Liu,et al.  KCl-induced deactivation of V2O5–WO3/TiO2 catalyst during selective catalytic reduction of NO by NH3: Comparison of poisoning methods , 2016 .

[21]  X. L. Chen,et al.  A laboratory-based investigation into the catalytic reduction of NOx in iron ore sintering with flue gas recirculation , 2016 .

[22]  G. Zeng,et al.  Promotional effect of CeO2 modified support on V2O5–WO3/TiO2 catalyst for elemental mercury oxidation in simulated coal-fired flue gas , 2015 .

[23]  J. Hao,et al.  Regeneration of Commercial SCR Catalysts: Probing the Existing Forms of Arsenic Oxide. , 2015, Environmental science & technology.

[24]  Yuan Zhao,et al.  Effect of the V4+(3+)/V5+ ratio on the denitration activity for V2O5–WO3/TiO2 catalysts , 2015 .

[25]  J. Hao,et al.  Insight into deactivation of commercial SCR catalyst by arsenic: an experiment and DFT study. , 2014, Environmental science & technology.

[26]  Shijian Yang,et al.  Dispersion of tungsten oxide on SCR performance of V2O5WO3/TiO2: Acidity, surface species and catalytic activity , 2013 .

[27]  H. Long,et al.  Influence of dioxin reduction on chemical composition of sintering exhaust gas with adding urea , 2012 .

[28]  K. He,et al.  Deactivation performance and mechanism of alkali (earth) metals on V2O5–WO3/TiO2 catalyst for oxidation of gaseous elemental mercury in simulated coal-fired flue gas , 2011 .

[29]  Maofa Ge,et al.  The poisoning effect of alkali metals doping over nano V2O5–WO3/TiO2 catalysts on selective catalytic reduction of NOx by NH3 , 2011 .

[30]  Xu Xu,et al.  Experiment Study of the Pilot Ammonia SCR System in a Coal-Fired Power Plant , 2011, 2011 Asia-Pacific Power and Energy Engineering Conference.

[31]  Xuchang Xu,et al.  DRIFTS study of ammonia activation over CaO and sulfated CaO for NO reduction by NH3. , 2011, Environmental science & technology.

[32]  Hai-Wei Shi,et al.  The poisoning effect of Na+ and Ca2+ ions doped on the V2O5/TiO2 catalysts for selective catalytic reduction of NO by NH3 , 2010 .

[33]  Jan Erik Johnsson,et al.  Deactivation of V2O5-WO3-TiO2 SCR catalyst at biomass fired power plants: Elucidation of mechanisms by lab- and pilot-scale experiments , 2008 .

[34]  Martin Elsener,et al.  Chemical deactivation of V2O5/WO3–TiO2 SCR catalysts by additives and impurities from fuels, lubrication oils, and urea solution: I. Catalytic studies , 2008 .

[35]  O. Kröcher,et al.  Basic investigation of the chemical deactivation of V2O5/WO3-TiO2 SCR catalysts by potassium, calcium, and phosphate , 2007 .

[36]  D. E. Keller,et al.  Chemistry, spectroscopy and the role of supported vanadium oxides in heterogeneous catalysis , 2003 .

[37]  Pio Forzatti,et al.  Present status and perspectives in de-NOx SCR catalysis , 2001 .

[38]  L. Jing,et al.  The surface properties and photocatalytic activities of ZnO ultrafine particles , 2001 .

[39]  A. Baiker,et al.  Characterization by temperature programmed reduction , 2000 .

[40]  Hiroyuki Kamata,et al.  The role of K2O in the selective reduction of NO with NH3 over a V2O5(WO3)/TiO2 commercial selective catalytic reduction catalyst , 1999 .

[41]  Guido Busca,et al.  Chemical and mechanistic aspects of the selective catalytic reduction of NOx by ammonia over oxide catalysts: A review , 1998 .

[42]  F. Rull,et al.  Raman spectral studies on ionic interaction in aqueous alkali sulfate solutions , 1997 .

[43]  Pio Forzatti,et al.  Steady-State and Transient Reactivity Study of TiO2-Supported V2O5−WO3 De-NOx Catalysts: Relevance of the Vanadium−Tungsten Interaction on the Catalytic Activity , 1996 .

[44]  James A. Dumesic,et al.  Vanadia-Titania Catalysts for Selective Catalytic Reduction of Nitric-Oxide by Ammonia , 1995 .

[45]  J. Dumesic,et al.  Vanadia/Titania Catalysts for Selective Catalytic Reduction (SCR) of Nitric-Oxide by Ammonia: I. Combined Temperature-Programmed in-Situ FTIR and On-line Mass-Spectroscopy Studies , 1995 .

[46]  Kawamura Keita,et al.  Pilot plant experience in electron-beam treatment of iron-ore sintering flue gas and its application to coal boiler flue gas cleanup , 1984 .