Support vector machines based non-contact fault diagnosis system for bearings

Bearing defects have been accepted as one of the major causes of failure in rotating machinery. It is important to identify and diagnose the failure behavior of bearings for the reliable operation of equipment. In this paper, a low-cost non-contact vibration sensor has been developed for detecting the faults in bearings. The supervised learning method, support vector machine (SVM), has been employed as a tool to validate the effectiveness of the developed sensor. Experimental vibration data collected for different bearing defects under various loading and running conditions have been analyzed to develop a system for diagnosing the faults for machine health monitoring. Fault diagnosis has been accomplished using discrete wavelet transform for denoising the signal. Mahalanobis distance criteria has been employed for selecting the strongest feature on the extracted relevant features. Finally, these selected features have been passed to the SVM classifier for identifying and classifying the various bearing defects. The results reveal that the vibration signatures obtained from developed non-contact sensor compare well with the accelerometer data obtained under the same conditions. A developed sensor is a promising tool for detecting the bearing damage and identifying its class. SVM results have established the effectiveness of the developed non-contact sensor as a vibration measuring instrument which makes the developed sensor a cost-effective tool for the condition monitoring of rotating machines.

[1]  B. S. Pabla,et al.  Condition based maintenance of machine tools—A review , 2015 .

[2]  Loris Nanni,et al.  Cluster-based pattern discrimination: A novel technique for feature selection , 2006, Pattern Recognit. Lett..

[3]  S. Gunn Support Vector Machines for Classification and Regression , 1998 .

[4]  Enrico Zio,et al.  Feature vector regression with efficient hyperparameters tuning and geometric interpretation , 2016, Neurocomputing.

[5]  Bo-Suk Yang,et al.  Support vector machine in machine condition monitoring and fault diagnosis , 2007 .

[6]  Jong-Duk Son,et al.  Development of smart sensors system for machine fault diagnosis , 2009, Expert Syst. Appl..

[7]  Enrico Zio,et al.  Artificial intelligence for fault diagnosis of rotating machinery: A review , 2018, Mechanical Systems and Signal Processing.

[8]  Deepam Goyal,et al.  Optimization of condition-based maintenance using soft computing , 2016, Neural Computing and Applications.

[9]  Yi Wang,et al.  Fault diagnosis and prognosis using wavelet packet decomposition, Fourier transform and artificial neural network , 2013, J. Intell. Manuf..

[10]  Cicero Martelli,et al.  Broken Bar Fault Detection in Induction Motor by Using Optical Fiber Strain Sensors , 2017, IEEE Sensors Journal.

[11]  Joo-Hyung Kim,et al.  Fault diagnosis of rotating machine by thermography method on support vector machine , 2014 .

[12]  Farhat Fnaiech,et al.  Application of higher order spectral features and support vector machines for bearing faults classification. , 2015, ISA transactions.

[13]  Purushottam Gangsar,et al.  Comparative investigation of vibration and current monitoring for prediction of mechanical and electrical faults in induction motor based on multiclass-support vector machine algorithms , 2017 .

[14]  Brigitte Chebel-Morello,et al.  Application of empirical mode decomposition and artificial neural network for automatic bearing fault diagnosis based on vibration signals , 2015 .

[15]  B. S. Pabla,et al.  Development of non-contact structural health monitoring system for machine tools , 2016 .

[16]  B. S. Pabla,et al.  The Vibration Monitoring Methods and Signal Processing Techniques for Structural Health Monitoring: A Review , 2016 .

[17]  Satish C. Sharma,et al.  Fault diagnosis of ball bearings using machine learning methods , 2011, Expert Syst. Appl..

[18]  Biswanath Samanta,et al.  Artificial neural networks and genetic algorithm for bearing fault detection , 2006, Soft Comput..

[19]  Jing Tian,et al.  Motor Bearing Fault Detection Using Spectral Kurtosis-Based Feature Extraction Coupled With K-Nearest Neighbor Distance Analysis , 2016, IEEE Transactions on Industrial Electronics.

[20]  J. Rafiee,et al.  Application of mother wavelet functions for automatic gear and bearing fault diagnosis , 2010, Expert Syst. Appl..

[21]  B. Samanta,et al.  Gear fault detection using artificial neural networks and support vector machines with genetic algorithms , 2004 .

[22]  Wei Zhang,et al.  Intelligent rotating machinery fault diagnosis based on deep learning using data augmentation , 2018, J. Intell. Manuf..

[23]  Li Li,et al.  Multi-fault diagnosis study on roller bearing based on multi-kernel support vector machine with chaotic particle swarm optimization , 2014 .

[24]  Robert B. Randall,et al.  Avoidance of speckle noise in laser vibrometry by the use of kurtosis ratio: Application to mechanical fault diagnostics , 2008 .

[25]  Vladimir Vapnik,et al.  An overview of statistical learning theory , 1999, IEEE Trans. Neural Networks.

[26]  Jean Carlos Cardozo da Silva,et al.  Induction Motors Vibration Monitoring Using a Biaxial Optical Fiber Accelerometer , 2016, IEEE Sensors Journal.

[27]  Bo-Suk Yang,et al.  Intelligent fault diagnosis of rotating machinery using infrared thermal image , 2012, Expert Syst. Appl..

[28]  Michael Pecht,et al.  Estimation of fan bearing degradation using acoustic emission analysis and mahalanobis distance , 2011 .

[29]  Sarangapani Jagannathan,et al.  Mahalanobis Taguchi System (MTS) as a Prognostics Tool for Rolling Element Bearing Failures , 2010 .

[30]  J. Lin,et al.  Fault diagnosis of rolling bearings using multifractal detrended fluctuation analysis and Mahalanobis distance criterion , 2012, 18th International Conference on Automation and Computing (ICAC).

[31]  Gang Niu,et al.  Health monitoring of electronic products based on Mahalanobis distance and Weibull decision metrics , 2011, Microelectron. Reliab..

[32]  Chun-Chieh Wang,et al.  Multi-Scale Analysis Based Ball Bearing Defect Diagnostics Using Mahalanobis Distance and Support Vector Machine , 2013, Entropy.

[33]  Robert B. Randall,et al.  Vibration-based Condition Monitoring: Industrial, Aerospace and Automotive Applications , 2011 .

[34]  Nello Cristianini,et al.  An introduction to Support Vector Machines , 2000 .

[35]  Chao Li,et al.  Machinery condition prediction based on wavelet and support vector machine , 2013, 2013 International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE).

[36]  Adam Glowacz,et al.  Fault diagnosis of single-phase induction motor based on acoustic signals , 2019, Mechanical Systems and Signal Processing.

[37]  Jing Zhou,et al.  Automatic bearing fault diagnosis using particle swarm clustering and Hidden Markov Model , 2016, Eng. Appl. Artif. Intell..

[38]  S. L. Shimi,et al.  Condition Monitoring and Fault Diagnosis of Induction Motors: A Review , 2018, Archives of Computational Methods in Engineering.

[39]  Guy Clerc,et al.  Classification of Induction Machine Faults by Optimal Time–Frequency Representations , 2008, IEEE Transactions on Industrial Electronics.

[40]  P. Konar,et al.  Bearing fault detection of induction motor using wavelet and Support Vector Machines (SVMs) , 2011, Appl. Soft Comput..

[41]  S. S. Dhami,et al.  Non-contact sensor placement strategy for condition monitoring of rotating machine-elements , 2019, Engineering Science and Technology, an International Journal.

[42]  Jiafu Wan,et al.  A Two-Stage Approach for the Remaining Useful Life Prediction of Bearings Using Deep Neural Networks , 2019, IEEE Transactions on Industrial Informatics.

[43]  Sofie Van Hoecke,et al.  Thermal image based fault diagnosis for rotating machinery , 2015 .

[44]  Jin Chen,et al.  Detection and diagnosis of bearing faults using shift-invariant dictionary learning and hidden Markov model , 2016 .

[45]  Johan A. K. Suykens,et al.  Least Squares Support Vector Machine Classifiers , 1999, Neural Processing Letters.

[46]  B. S. Pabla,et al.  Condition Monitoring Parameters for Fault Diagnosis of Fixed Axis Gearbox: A Review , 2017 .