Shear-induced reinforcement in boehmite gels: a rheo-X-ray-scattering study

Boehmite, an aluminum oxide hydroxide $\gamma$-AlO(OH), is broadly used in the form of particulate dispersions in industrial applications, e.g., for the fabrication of ceramics and catalyst supports or as a binder for extrusion processes. Under acidic conditions, colloidal boehmite dispersions at rest form gels, i.e., space-spanning percolated networks that behave as soft solids at rest, and yet yield and flow like liquids under large enough deformations. Like many other colloidal gels, the solid-like properties of boehmite gels at rest are very sensitive to their previous mechanical history. Our recent work [Sudreau et al., J. Rheol. 66, 91-104 (2022), and Phys. Rev. Material 6, L042601 (2022)] has revealed such \textit{memory effects}, where the shear experienced prior to flow cessation drives the elasticity of boehmite gels: while gels formed following application of a shear rate $\dot\gamma_{\rm p}$ larger than a critical value $\dot\gamma_{\rm c}$ are insensitive to shear history, gels formed after application of $\dot\gamma_{\rm p}<\dot\gamma_{\rm c}$ display reinforced viscoelastic properties and non-negligible residual stresses. Here, we provide a microstructural scenario for these striking observations by coupling rheometry and small-angle X-ray scattering. Time-resolved measurements for $\dot\gamma_{\rm p}<\dot\gamma_{\rm c}$ show that scattering patterns develop an anisotropic shape that persists upon flow cessation, whereas gels exposed to $\dot\gamma_{\rm p}>\dot\gamma_{\rm c}$ display isotropic scattering patterns upon flow cessation. Moreover, as the shear rate applied prior to flow cessation is decreased below $\dot\gamma_{\rm c}$, the level of anisotropy frozen in the sample microstructure grows similarly to the viscoelastic properties, thus providing a direct link between mechanical reinforcement and flow-induced microstructural anisotropy.

[1]  T. Gibaud,et al.  Three length-scales colloidal gels: The clusters of clusters versus the interpenetrating clusters approach , 2022, Journal of Rheology.

[2]  G. Petekidis,et al.  Shear induced tuning and memory effects in colloidal gels of rods and spheres. , 2022, The Journal of chemical physics.

[3]  P. Cassagnau,et al.  In situ coupled mechanical/electrical/WAXS/SAXS investigations on ethylene propylene diene monomer resin/carbon black nanocomposites , 2022, Polymer.

[4]  S. Manneville,et al.  Interpenetration of fractal clusters drives elasticity in colloidal gels formed upon flow cessation. , 2022, Soft matter.

[5]  P. Hébraud,et al.  Stress overshoot, hysteresis, and the Bauschinger effect in sheared dense colloidal suspensions. , 2022, Physical review. E.

[6]  P. Boesecke,et al.  Performance of the time-resolved ultra-small-angle X-ray scattering beamline with the Extremely Brilliant Source , 2022, Journal of applied crystallography.

[7]  S. Manneville,et al.  Residual stresses and shear-induced overaging in boehmite gels , 2022, Physical Review Materials.

[8]  M. Solomon,et al.  Microstructure and elasticity of dilute gels of colloidal discoids. , 2021, Soft matter.

[9]  Y. Shao-horn,et al.  Low-cost manganese dioxide semi-solid electrode for flow batteries , 2021, Joule.

[10]  S. Manneville,et al.  Shear-induced memory effects in boehmite gels , 2021, Journal of Rheology.

[11]  L. Speyer,et al.  Peptization of boehmites with different peptization index: An electron microscopy and synchrotron small-angle X-ray scattering study , 2020 .

[12]  S. Manneville,et al.  Nonlinear Mechanics of Colloidal Gels: Creep, Fatigue, and Shear-Induced Yielding , 2020, Encyclopedia of Complexity and Systems Science.

[13]  T. Narayanan,et al.  A microvolume shear cell for combined rheology and x-ray scattering experiments. , 2020, The Review of scientific instruments.

[14]  R. Schlögl alumina , 2020, Catalysis from A to Z.

[15]  J. Vermant,et al.  Viscoelastic cluster densification in sheared colloidal gels. , 2020, Soft matter.

[16]  Yiping Cao,et al.  Design principles of food gels , 2020, Nature Food.

[17]  D. Lenoble,et al.  Hierarchical Scattering Function for Silica-Filled Rubbers under Deformation: Effect of the Initial Cluster Distribution , 2019 .

[18]  R. Larson,et al.  Time-dependent shear rate inhomogeneities and shear bands in a thixotropic yield-stress fluid under transient shear. , 2019, Soft matter.

[19]  G. Petekidis,et al.  Influence of structure on the linear response rheology of colloidal gels , 2019, Journal of rheology.

[20]  E. Furst,et al.  Colloidal gel elasticity arises from the packing of locally glassy clusters , 2019, Nature Communications.

[21]  R. Larson,et al.  A review of thixotropy and its rheological modeling , 2019, Journal of Rheology.

[22]  Y. M. Joshi,et al.  Microstructure and Soft Glassy Dynamics of an Aqueous Laponite Dispersion. , 2018, Langmuir : the ACS journal of surfaces and colloids.

[23]  J. Swan,et al.  Large scale anisotropies in sheared colloidal gels , 2018 .

[24]  A. Jacob,et al.  Residual stresses in colloidal gels. , 2017, Soft matter.

[25]  J. Vermant,et al.  Superposition rheology and anisotropy in rheological properties of sheared colloidal gels , 2017 .

[26]  F. Mugele,et al.  Mechanical History Dependence in Carbon Black Suspensions for Flow Batteries: A Rheo-Impedance Study , 2017, Langmuir : the ACS journal of surfaces and colloids.

[27]  G. McKinley,et al.  Simultaneous rheo-electric measurements of strongly conductive complex fluids , 2016, 1604.00336.

[28]  J. Brady,et al.  Tuning colloidal gels by shear. , 2015, Soft matter.

[29]  Ludovic Berthier,et al.  Yield Stress Materials in Soft Condensed Matter , 2015, 1502.05281.

[30]  F. Ulm,et al.  A soft matter in construction – Statistical physics approach to formation and mechanics of C–S–H gels in cement , 2014 .

[31]  W. Russel,et al.  A micro-mechanical study of coarsening and rheology of colloidal gels: Cage building, cage hopping, and Smoluchowski's ratchet , 2014 .

[32]  Lijun Yan,et al.  Peptization Mechanism of Boehmite and Its Effect on the Preparation of a Fluid Catalytic Cracking Catalyst , 2014 .

[33]  S. Manneville,et al.  Timescales in creep and yielding of attractive gels. , 2013, Soft matter.

[34]  P. Coussot,et al.  Rheopexy and tunable yield stress of carbon black suspensions , 2012, 1211.3829.

[35]  D. Weitz,et al.  Structures, stresses, and fluctuations in the delayed failure of colloidal gels , 2012 .

[36]  G. Petekidis,et al.  Two step yielding in attractive colloids: transition from gels to attractive glasses , 2011 .

[37]  Lukas Hintermann Comprehensive Organic Name Reactions and Reagents. 3 Bände. Von Zerong Wang. , 2010 .

[38]  E. Del Gado,et al.  Elasticity of arrested short-ranged attractive colloids: homogeneous and heterogeneous glasses. , 2009, Physical review letters.

[39]  Fabio Ciulla,et al.  Gelation as arrested phase separation in short-ranged attractive colloid–polymer mixtures , 2008, 0810.4239.

[40]  X. Chen,et al.  Hydrothermal synthesis of boehmite (γ-AlOOH) nanoplatelets and nanowires: pH-controlled morphologies , 2007 .

[41]  E. Zaccarelli Colloidal gels: equilibrium and non-equilibrium routes , 2007, 0705.3418.

[42]  P. Forzatti,et al.  Study of the physico–chemical characteristics and rheological behaviour of boehmite dispersions for dip-coating applications , 2007 .

[43]  J. Vermant,et al.  Multi length scale analysis of the microstructure in sticky sphere dispersions during shear flow. , 2005, Langmuir : the ACS journal of surfaces and colloids.

[44]  R. Iftimie,et al.  Morphology and Surface Properties of Boehmite (γ-AlOOH): A Density Functional Theory Study , 2001 .

[45]  M. Solomon,et al.  Shear-Induced Microstructural Evolution of a Thermoreversible Colloidal Gel , 2001 .

[46]  L. Barré,et al.  Peptization mechanisms of boehmite used as precursors for catalysts , 2000 .

[47]  F. Ehrburger-Dolle,et al.  Small-Angle X-ray Scattering Study of the Morphology of Carbon Black Mass Fractal Aggregates in Polymeric Composites , 2000 .

[48]  S. Musić,et al.  Hydrothermal crystallization of boehmite from freshly precipitated aluminium hydroxide , 1999 .

[49]  Sotiris E. Pratsinis,et al.  Fractal Analysis of Flame-Synthesized Nanostructured Silica and Titania Powders Using Small-Angle X-ray Scattering , 1998 .

[50]  H. Lekkerkerker,et al.  Aqueous dispersions of colloidal boehmite : Structure, dynamics, and yield stress of rod gels , 1998 .

[51]  J. Piau,et al.  Butterfly Light Scattering Pattern and Rheology of a Sheared Thixotropic Clay Gel , 1997 .

[52]  Shih,et al.  Scaling behavior of the elastic properties of colloidal gels. , 1990, Physical review. A, Atomic, molecular, and optical physics.

[53]  J. Teixeira,et al.  Small‐angle scattering by fractal systems , 1988 .

[54]  John S. Huang,et al.  Study of Schultz distribution to model polydispersity of microemulsion droplets , 1988 .

[55]  P. L. Hall,et al.  Small-angle scattering from porous solids with fractal geometry , 1986 .

[56]  D. Trimm,et al.  The control of pore size in alumina catalyst supports: A review , 1986 .

[57]  Dale W. Schaefer,et al.  Fractal geometry of colloidal aggregates , 1984 .

[58]  Dennis E. Koppel,et al.  Analysis of Macromolecular Polydispersity in Intensity Correlation Spectroscopy: The Method of Cumulants , 1972 .

[59]  K. Warrier,et al.  Rheology and packing characteristics of alumina extrusion using boehmite gel as a binder , 2001 .

[60]  K. Strenge,et al.  A rheological investigation of peptized boehmite suspensions , 1991 .

[61]  D. Fornasiero,et al.  ELECTROCHEMISTRY OF THE BOEHMITE-WATER INTERFACE , 1990 .

[62]  C. Wright,et al.  Structure and stability of concentrated boehmite sols , 1978 .