Integrated Starter–Alternator With Sensorless Ringed-Pole PM Synchronous Motor Drive

The so-called integrated starter-alternator (ISA) is a high-efficiency electrical machine that is connected to an internal combustion engine obtaining mild hybrid electric vehicles. The ISA has a twofold task: starting up the engine and generating electrical energy to be stored into a battery. This paper is focused on the first task. Two different motors are investigated: an external rotor surface permanent magnet (SPM) machine and an interior permanent magnet (IPM) machine. For drive control, both motors require knowledge of their rotor position; then, a sensorless technique based on the high-frequency (HF) voltage injection for rotor position detection has been implemented. In order to create an HF anisotropy in the SPM rotor configuration, a ringed-pole solution has been adopted. Experimental tests have highlighted that the first machine has a clear capability of starting up the engine with good speed and position estimation in spite of the particular nonconstant load torque. As regard the IPM machine, the sensorless engine startup appears not possible because the anisotropy disappears at a high current level due to saturation effects.

[1]  Nicola Bianchi,et al.  Comparison of different synchronous machines for sensorless drives , 2013, IECON 2013 - 39th Annual Conference of the IEEE Industrial Electronics Society.

[2]  Nicola Bianchi,et al.  Outer rotor IPM generator with wide constant power region for automotive applications , 2014, 2014 IEEE Transportation Electrification Conference and Expo (ITEC).

[3]  N. Bianchi,et al.  Small-signal finite-element modeling of synchronous machines for sensorless applications , 2012, 2012 XXth International Conference on Electrical Machines.

[4]  Nicola Bianchi,et al.  A ringed-pole SPM motor for sensorless drives - electromagnetic analysis, prototyping and tests , 2010, 2010 IEEE International Symposium on Industrial Electronics.

[5]  Massimo Barcaro,et al.  IPM Machine Drive Design and Tests for an Integrated Starter–Alternator Application , 2008, IEEE Transactions on Industry Applications.

[6]  Jung-Ik Ha,et al.  Sensorless drive of SMPM motor by high frequency signal injection , 2002, APEC. Seventeenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.02CH37335).

[7]  P. Guglielmi,et al.  Cross saturation effects in IPM motors and related impact on zero-speed sensorless control , 2005, Fourtieth IAS Annual Meeting. Conference Record of the 2005 Industry Applications Conference, 2005..

[8]  P. Garcia,et al.  Modeling and Adaptive Decoupling of High-Frequency Resistance and Temperature Effects in Carrier-Based Sensorless Control of PM Synchronous Machines , 2010, IEEE Transactions on Industry Applications.

[9]  Nicola Bianchi,et al.  Analysis and Tests of the Sensorless Rotor Position Detection of Ringed-Pole Permanent-Magnet Motor , 2014, IEEE Transactions on Industry Applications.

[10]  L. M. Gong,et al.  Improved rotating carrier signal injection method for sensorless control of PM brushless AC motors, accounting for cross-saturation effect , 2011, 8th International Conference on Power Electronics - ECCE Asia.

[11]  Nicola Bianchi,et al.  Zero-speed sensorless drive capability of fractional-slot inset PM machine , 2012 .

[12]  Mattia Morandin,et al.  Outer-rotor ringed-pole SPM starter-alternator suited for sensorless drives , 2011, 2011 Symposium on Sensorless Control for Electrical Drives.

[13]  Nicola Bianchi,et al.  A robust integrated starter/alternator drive adopting a synchronous reluctance machine for automotive applications , 2014, 2014 IEEE Transportation Electrification Conference and Expo (ITEC).

[14]  S. Shinnaka,et al.  A New Speed-Varying Ellipse Voltage Injection Method for Sensorless Drive of Permanent-Magnet Synchronous Motors With Pole Saliency—New PLL Method Using High-Frequency Current Component Multiplied Signal , 2008, IEEE Transactions on Industry Applications.

[15]  N. Bianchi,et al.  Influence of Rotor Geometry of an IPM Motor on Sensorless Control Feasibility , 2005, IEEE Transactions on Industry Applications.

[16]  A. Khaligh,et al.  Impact of Utilizing Selective Motor Topologies and Control Strategies on the Overall Performance of Integrated Starter Alternator (ISA) Based HEVs , 2007, 2007 IEEE International Electric Machines & Drives Conference.

[17]  Z. Q. Zhu,et al.  Robust initial rotor position estimation of permanent magnet brushless AC machines with carrier signal injection-based sensorless control , 2012, 2012 IEEE Energy Conversion Congress and Exposition (ECCE).

[18]  M.J. Kamper,et al.  Anisotropy Comparison of Reluctance and PM Synchronous Machines for Position Sensorless Control Using HF Carrier Injection , 2009, IEEE Transactions on Power Electronics.

[19]  Jian-Xin Shen,et al.  A Permanent Magnet Integrated Starter Generator for Electric Vehicle Onboard Range Extender Application , 2012, IEEE Transactions on Magnetics.

[20]  Nicola Bianchi,et al.  Finite-Element Analysis of Electrical Machines for Sensorless Drives With High-Frequency Signal Injection , 2014, IEEE Transactions on Industry Applications.

[21]  Frede Blaabjerg,et al.  Hybrid I-f Starting and Observer-Based Sensorless Control of Single-Phase BLDC-PM Motor Drives , 2012, IEEE Transactions on Industrial Electronics.