The extraction and fractionation of specialty lipids using near critical fluids

Abstract The state-of-the-art and progress achieved in the extraction and fractionation of selected specialty lipids using near critical fluids is briefly reviewed, and opinions are provided on what is still to be achieved, and future directions for further research and development. The selected specialty lipids are high value seed oils, polyunsaturated fatty acid concentrates, carotenoids, and phospholipids. High value seed oils are produced commercially using supercritical fluids, and supercritical CO 2 extraction technology is well established. The opportunities for further development include the use of new gases, and the inclusion of in situ refining into the extraction process. The extraction and fractionation of polyunsaturated fatty acids to produce concentrates has had limited commercial success, despite the extensive research that has been carried out in this area. The future direction for research and development could focus on the combination of enzymes and supercritical fluids for fractionation of lipids; and the extraction of lipids from the industrial fermentation of micro-organisms in which the polyunsaturated fatty acids are already concentrated. The extraction of astaxanthin from microalgae has been commercialized. Further work is warranted in the extraction of carotenoids from micro-organisms, especially using propane or dimethylether as the solvent. The extraction and fractionation of phospholipids is an area that has technical challenges, but shows considerable promise for the development of new lipid products. CO 2 can only extract neutral lipids from lipid mixtures, and a co-solvent such as ethanol must also be used to extract phospholipids. In contrast, propane and dimethylether can be used without co-solvents to extract both polar lipids and also carotenoids. The future challenges in the extraction and fractionation of specialty lipids are to achieve integration of supercritical extraction with other processing and refining operations, and to use new extraction solvents where feasible.

[1]  N. R. Bulley,et al.  Extraction/fractionation of egg yolk using supercritical CO2 and alcohol entrainers , 1992 .

[2]  L. T. Taylor,et al.  Analytical scale supercritical fluid fractionation and identification of single polar lipids from deoiled soybean lecithin. , 2008, Journal of separation science.

[3]  Gary R. List,et al.  Supercritical fluid technology in oil and lipid chemistry , 1996 .

[4]  R. Mendes,et al.  Supercritical Fluid Extraction of Active Compounds from Algae , 2007 .

[5]  R. Eggers,et al.  Extraction device for high viscous media in a high-turbulent two-phase flow with supercritical CO2 , 1993 .

[6]  O. Catchpole,et al.  Processing of Fish Oils by Supercritical Fluids , 2007 .

[7]  Aydin Akgerman,et al.  Selective extraction of phosphatidylcholine from lecithin by supercritical carbon dioxide/ethanol mixture , 2001 .

[8]  M. Corredig,et al.  Isolation of a phospholipid fraction from inedible egg , 2004 .

[9]  Marcela Lilian Martinez,et al.  Pressing and supercritical carbon dioxide extraction of walnut oil , 2008 .

[10]  O. Catchpole,et al.  Extraction of chili, black pepper, and ginger with near-critical CO2, propane, and dimethyl ether: analysis of the extracts by quantitative nuclear magnetic resonance. , 2003, Journal of agricultural and food chemistry.

[11]  K. Arai,et al.  Phase equilibrium study for the separation and fractionation of fatty oil components using supercritical carbon dioxide , 1992 .

[12]  Jae-Jin Shim,et al.  Solubility in Supercritical Carbon Dioxide , 2006 .

[13]  J. Kinsella,et al.  Extraction of Lipid and Cholesterol from Fish Muscle with Supercritical Fluids , 1988 .

[14]  H. Breivik Long-chain omega-3 specialty oils , 2007 .

[15]  R. Eggers,et al.  Untersuchungen zur Verfahrensentwicklung der Speiseöl‐Bleichung unter Einsatz der Hochdruck‐Technik , 1994 .

[16]  P. White,et al.  Oxidative stability of walnut oils extracted with supercritical carbon dioxide , 2003 .

[17]  H. Sovová,et al.  Lipase-catalysed hydrolysis of blackcurrant oil in supercritical carbon dioxide , 2003 .

[18]  H. Sovová,et al.  Solubility of β-carotene in supercritical CO2 and the effect of entrainers , 2001 .

[19]  José Miguel Aguilera,et al.  An improved equation for predicting the solubility of vegetable oils in supercritical carbon dioxide , 1988 .

[20]  S. Ramamurthi,et al.  Lipase-catalyzed esterification of oleic acid and methanol in hexane—A kinetic study , 1994 .

[21]  S. Rizvi,et al.  Solubilities of fatty acids, fatty acid esters, triglycerides, and fats and oils in supercritical carbon dioxide , 1994 .

[22]  L. Longo,et al.  Innovative supercritical CO2 extraction of lycopene from tomato in the presence of vegetable oil as co-solvent , 2004 .

[23]  Tsao-Jen Lin,et al.  Enrichment of n-3 PUFA contents on triglycerides of fish oil by lipase-catalyzed trans-esterification under supercritical conditions , 2006 .

[24]  Woo-Sik Kim,et al.  Separation of astaxanthin from red yeast Phaffia rhodozyma by supercritical carbon dioxide extraction , 2002 .

[25]  D. Kyle,et al.  Industrial Applications of Single Cell Oils , 1992 .

[26]  Artiwan Shotipruk,et al.  Supercritical carbon dioxide extraction of astaxanthin from Haematococcus pluvialis with vegetable oils as co-solvent. , 2008, Bioresource technology.

[27]  María José Cocero,et al.  Supercritical fluid extraction of sunflower seed oil with CO2-ethanol mixtures , 1996 .

[28]  J. King,et al.  Selective extraction of phospholipids from soybeans with supercritical carbon dioxide and ethanol , 1999 .

[29]  F. Temelli,et al.  Supercritical carbon dioxide extraction of carotenoids from carrot using canola oil as a continuous co-solvent , 2006 .

[30]  O. Catchpole,et al.  Extraction of lipids from a specialist dairy stream , 2008 .

[31]  G. List,et al.  Oxidative stability of seed oils extracted with supercritical carbon dioxide 1 , 1989 .

[32]  András Deák,et al.  Supercritical fluid extraction of corn germ with carbon dioxide–ethyl alcohol mixture , 1998 .

[33]  S. Konosu,et al.  Supercritical carbon dioxide extraction of oils from Antarctic krill , 1986 .

[34]  Frank D. Gunstone Lipids for functional foods and nutraceuticals. , 2003 .

[35]  Measurement and modelling of urea solubility in supercritical CO2 and CO2 + ethanol mixtures , 2005 .

[36]  O. Catchpole,et al.  Supercritical fluid assisted, integrated process for the synthesis and separation of different lipid derivatives. , 2008, Journal of separation science.

[37]  B. Al-Duri,et al.  Esterification of oleic acid and ethanol in plug flow (packed bed) reactor under supercritical conditions , 2000 .

[38]  G. M. Acosta,et al.  Supercritical extraction of fat from phospholipid biomembrane structures , 1994 .

[39]  Débora de Oliveira,et al.  Assessment of two immobilized lipases activity treated in compressed fluids , 2006 .

[40]  José L. Martínez,et al.  Supercritical Extraction Plants: Equipment, Process, and Costs , 2007 .

[41]  Frank D. Gunstone,et al.  Phospholipid technology and applications , 2008 .

[42]  Á. Ríos,et al.  Selective extraction of astaxanthin from crustaceans by use of supercritical carbon dioxide. , 2004, Talanta.

[43]  S. Peter,et al.  The separation of lecithin and soya oil in a countercurrent column by near critical fluid extraction , 1987 .

[44]  De Haan,et al.  Gas assisted mechanical expression of oilseeds: Influence of process parameters on oil yield , 2008 .

[45]  A. Russell,et al.  Biocatalytic synthesis of acrylates in organic solvents and supercritical fluids: III. Does carbon dioxide covalently modify enzymes? , 1995, Biotechnology and bioengineering.

[46]  O. Catchpole,et al.  Extraction of Lipids from Aqueous Protein‐Rich Streams using Near‐Critical Dimethylether , 2007 .