Optimization of a 65-nm alternating phase-shift quartz etch process

As mask features advance to the 65 nm technology node, the ability to develop advanced phase shifting masks with reliable and repeatable processes is becoming increasingly important. Changes in process conditions (i.e. power, pressure, gases, etc.), play an important role in the reduction of RIE lag, micro-trenching, loading and the improvement of sidewall profiles. In this study, the effects of changing process conditions on the TetraTM II Photomask Etch System were investigated. Process development was conducted to screen for a quartz etch process regime with enhanced performance.