Estimation of dissolved carbon dioxide concentrations in aerobic fermentations

Dissolved carbon dioxide and bicarbonate ions in fermentation broths can (independently) inhibit or promote microbial growth and productivity. In research facilities with a large number of fermenters, dissolved carbon dioxide sensors tend not to be used, and as a result this variable will generally go unmonitored, making the meaningful analysis of data more difficult. For aerobic fermentations, mass transfer of carbon dioxide can be described in an analogous way to oxygen transfer. The mass transfer coefficient for carbon dioxide is 0.89 times that for oxygen. The maximum dissolved carbon dioxide concentration as a function of exit gas composition is compared with the concentration obtained by assuming equilibrium between the broth and exit gas. The difference between these two concentrations is typically 20–40% of the equilibrium concentration. In large fermenters, a degree of plug flow behavior in the gas and the generally lower specific aeration rates will serve to produce a better approach to equilibrium than for research fermenters.