Process Modeling in Composites Manufacturing

Introduction Motivation and Contents Preliminaries Polymer Matrices for Composites Fibers Classification General Approach to Modeling Organization of the Book Overview of Manufacturing Processes Background Classification Based on Dominant Flow Process Short Fiber Suspension Manufacturing Methods Advanced Thermoplastic Manufacturing Methods Advanced Thermoset Composite Manufacturing Methods Transport Equations for Composite Processing Introduction to Process Models Conservation of Mass (Continuity Equation) Conservation of Momentum (Equation of Motion) Stress-Strain Rate Relationship Examples to Solve Viscous Flow Problems Conservation of Energy Constitutive Laws and Their Characterization Resin Viscosity Viscosity of Aligned Fiber Thermoplastic Laminates Suspension Viscosity Reaction Kinetics Thermoplastic Reactive Processing Crystallization Kinetics Permeability Fiber Stress Model Simplifications and Solution Formulation of Models Model and Geometry Simplifications Dimensionless Analysis and Dimensionless Numbers Customary Assumptions in Polymer Composite Processing Boundary Conditions for Flow Analysis Convection of Variables Process Models from Simplified Geometries Mathematical Tools for Simplification Solution Methods Numerical Methods Validation Short Fiber Composites Compression Molding Extrusion Injection Molding Exercises Advanced Thermoplastic Manufacturing Processes Composite Sheet Forming Processes Pultrusion Thermal Model Online Consolidation of Thermoplastics Processing Advanced Thermoset Fiber Composites Autoclave Molding Liquid Composite Molding Filament Winding of Thermosetting Matrix Composites Summary and Outlook MATLAB Files Solution to Example 8.13 using FDM Additional Examples with LIMS to Model Liquid Mold Filling Bibliography Index