Optimal dimensioning of redundantly actuated mechanism for maximizing energy efficiency and workspace via Taguchi method

A kinematic optimization of a redundantly actuated parallel mechanism is developed via the Taguchi method to maximize the sum of energy efficiency and workspace. In the optimization process, the energy consumption in a representative pathway of a predefined workspace is used as the performance index of the energy efficiency. The horizontal reach and stroke, and the vertical reach of mechanism, are used for the performance index of the workspace. The kinematic parameters of a chain that was added to the proposed non-redundantly actuated parallel mechanism as an extension to achieve redundant actuation are selected as the controllable factors. The velocity of the end-effector is considered to be a noise factor. Because the Taguchi method was originally used for robust optimization, we can improve the energy efficiency and workspace under various velocities for the end-effector. In the first stage of optimization, the number of controllable factors is reduced, and their correlations are eliminated using a response analysis. Quasi-optimized results are derived after the second stage of optimization. The optimized redundantly actuated parallel mechanism result is validated by comparing the energy efficiencies and workspaces of the original and optimal redundantly actuated parallel mechanisms.