Effect of angle of arch-supplied overfire air on flow, combustion characteristics and NOx emissions of a down-fired utility boiler

A new overfire air (OFA) technology was proposed by the authors for a Foster Wheeler down-fired boiler, and a small-scale cold experimental system for a 660-MWe unit was established. The velocity field distribution was measured in the furnace to study the characteristics of single-phase flow in the furnace at different OFA nozzle angles. The furnace temperature and distributions of the O2 concentration and NO concentration at different OFA nozzle angles were simulated using Fluent 6.3.26, and the average temperature of the furnace outlet, the O2 and NOx concentrations and carbon content in the fly ash were calculated. As the OFA nozzle angle increased, the vertical penetration depth of OFA increased and the horizontal penetration depth of OFA gradually decreased. The carbon content in the fly ash and NOx concentration initially rose and then fell at the furnace outlet, and they were lowest when the OFA angle was set at 20°. Thus, according to the findings of this article, an optimized OFA angle of 20° was chosen.

[1]  Zhichao Chen,et al.  Influence of declivitous secondary air on combustion characteristics of a down-fired 300-MWe utility boiler , 2010 .

[2]  Lixing Zhou,et al.  Theory and numerical modeling of turbulent gas-particle flows and combustion , 1993 .

[3]  Zhichao Chen,et al.  Combustion and NOx emissions characteristics of a down-fired 660-MWe utility boiler retro-fitted with air-surrounding-fuel concept , 2011 .

[4]  A. Gosman,et al.  Aspects of computer simulation of liquid-fuelled combustors , 1981 .

[5]  T. Shih,et al.  A New K-epsilon Eddy Viscosity Model for High Reynolds Number Turbulent Flows: Model Development and Validation , 1994 .

[6]  C. Perrings,et al.  Future challenges , 2007, Proceedings of the National Academy of Sciences.

[7]  Zhengchun Lin,et al.  Effect of Air-Staging on Anthracite Combustion and NOx Formation , 2009 .

[8]  S. C. Hill,et al.  Modeling of nitrogen oxides formation and destruction in combustion systems , 2000 .

[9]  Jie Zhang,et al.  Influence of vent air valve opening on combustion characteristics of a down-fired pulverized-coal 300 MWe utility boiler , 2007 .

[10]  Zhengqi Li,et al.  Experimental Investigations into Gas/Particle Flows in a Down-Fired Boiler: Influence of the Vent Air Ratio , 2010 .

[11]  P. Cheng Two-dimensional radiating gas flow by a moment method , 1964 .

[12]  Klaus R. G. Hein,et al.  Development of an air staging technology to reduce NOx emissions in grate fired boilers , 2005 .

[13]  Likun Huang,et al.  Numerical study on the effect of the Over-Fire-Air to the air flow and coal combustion in a 670 t/h wall-fired boiler , 2006 .

[14]  J T McMullan,et al.  Clean coal technologies , 1997 .

[15]  Alessandro Franco,et al.  The future challenges for “clean coal technologies”: Joining efficiency increase and pollutant emission control , 2009 .

[16]  Zhichao Chen,et al.  Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler. , 2010, Environmental science & technology.

[17]  L. Douglas Smoot,et al.  Coal Combustion and Gasification , 1985 .

[18]  Zhengchun Lin,et al.  Impact of air staging along furnace height on NOx emissions from pulverized coal combustion , 2010 .

[19]  Zhichao Chen,et al.  Combustion and NOx emission characteristics of a retrofitted down-fired 660 MWe utility boiler at different loads , 2011 .

[20]  Zhengqi Li,et al.  Influence of the Down-Draft Secondary Air on the Furnace Aerodynamic Characteristics of a Down-Fired Boiler , 2009 .

[21]  T. Shih,et al.  A new k-ϵ eddy viscosity model for high reynolds number turbulent flows , 1995 .

[22]  Pengfei Yang,et al.  Flow-field deflection characteristics within a cold small-scale model for a down-fired 300 MWe utility boiler at different secondary-air angles , 2011 .