Coupling CFD-DEM with dynamic meshing: A new approach for fluid-structure interaction in particle-fluid flows

Abstract Many important engineering applications involve the interaction of free-moving objects with dispersed multi-phase flows, however due to the challenge and complexity of modelling these systems, modelling approaches remain very limited and very few studies have been reported. This work presents a new method capable of addressing these problems. It integrates a dynamic meshing approach, used to explicitly capture the flow induced by free-moving large object(s), with a conventional CFD-DEM method to capture the behaviour of small particles in particle-fluid flow. The force and torque acting on the large object due to the fluid flow are explicitly calculated by integrating pressure and viscous stress acting on the object's surface and the forces due to collisions with both the smaller particles and other structures are calculated using a soft-sphere DEM approach. The developed model has been fully implemented on the ANSYS/Fluent platform due to its efficient handling of dynamic meshing and complex and/or free-moving boundaries, thus it can be applied to a wide range of industrial applications. Validation tests have been carried out for two typical gas-solid fluidization cases, they show good qualitative and quantitative agreement with reported experimental literature data. The developed model was then successfully applied to gas fluidization with a large immersed tube which was either fixed or free-moving. The predicted interacting dynamics of the gas, particle and tube were highly complex and highlighted the value of fully resolving the flow around the large object. The results demonstrated that the capability of a conventional CFD-DEM approach could be enhanced to address free-body fluid-structure interaction problems encountered in particle-fluid systems.

[1]  Jochen Ströhle,et al.  Extended CFD/DEM model for the simulation of circulating fluidized bed , 2013 .

[2]  A. Yu,et al.  Discrete particle simulation of particle–fluid flow: model formulations and their applicability , 2010, Journal of Fluid Mechanics.

[3]  D. Naylor,et al.  Heat Transfer to Small Horizontal Cylinders Immersed in a Fluidized Bed , 2006 .

[4]  Leonard G. Austin,et al.  Slurry density effects on ball milling in a laboratory ball mill , 1989 .

[5]  Aibing Yu,et al.  Numerical simulation of the gas-solid flow in a fluidized bed by combining discrete particle method with computational fluid dynamics , 1997 .

[6]  T. B. Anderson,et al.  Fluid Mechanical Description of Fluidized Beds. Equations of Motion , 1967 .

[7]  Yongzhi Zhao,et al.  Particle‐scale simulation of the flow and heat transfer behaviors in fluidized bed with immersed tube , 2009 .

[8]  Kun Luo,et al.  Particle-Scale Investigation of the Hydrodynamics and Tube Erosion Property in a Three-Dimensional (3-D) Bubbling Fluidized Bed with Immersed Tubes , 2014 .

[9]  Michael Fairweather,et al.  Fully coupled LES-DEM of particle interaction and agglomeration in a turbulent channel flow , 2015, Comput. Chem. Eng..

[10]  Hua Bai,et al.  A Coupled DEM and CFD Simulation of Flow Field and Pressure Drop in Fixed Bed Reactor with Randomly Packed Catalyst Particles , 2009 .

[11]  Jam Hans Kuipers,et al.  Mixing and segregation in a bidisperse gas-solid fluidized bed: a numerical and experimental study , 2004 .

[12]  Lynn F. Gladden,et al.  Granular temperature: Comparison of Magnetic Resonance measurements with Discrete Element Model simulations , 2008 .

[13]  Xiaoping Chen,et al.  Development and test of CFD-DEM model for complex geometry: A coupling algorithm for Fluent and DEM , 2013, Comput. Chem. Eng..

[14]  C. Peskin Flow patterns around heart valves: A numerical method , 1972 .

[15]  J. X. Bouillard,et al.  Porosity distributions in a fluidized bed with an immersed obstacle , 1989 .

[16]  Ed Jones,et al.  Scaling Up Biocatalysis Reactions in Flow Reactors , 2012 .

[17]  Runyu Yang,et al.  DEM study of the mechanical strength of iron ore compacts , 2015 .

[18]  Jie-min Zhan,et al.  Dense particulate flow model on unstructured mesh , 2006 .

[19]  Qinghai Li,et al.  Experimental characterizing the residence time distribution of large spherical objects immersed in a fluidized bed , 2014 .

[20]  Falah Alobaid,et al.  A particle–grid method for Euler–Lagrange approach , 2015 .

[21]  Y. Tsuji,et al.  Discrete particle simulation of two-dimensional fluidized bed , 1993 .

[22]  Aibing Yu,et al.  CFD-DEM modelling of multiphase flow in dense medium cyclones , 2009 .

[23]  C. Tangsathitkulchai,et al.  Acceleration of particle breakage rates in wet batch ball milling , 2002 .

[24]  Wenguang Nan,et al.  Numerical analysis on the fluidization dynamics of rodlike particles , 2016 .

[25]  Aibing Yu,et al.  Numerical and experimental investigation of an “S-shaped” circulating fluidized bed , 2014 .

[26]  S. Luding,et al.  Fluid–particle flow simulations using two-way-coupled mesoscale SPH–DEM and validation , 2013, 1301.0752.

[27]  Abdallah S. Berrouk,et al.  Enforcing mass conservation in DPM-CFD models of dense particulate flows , 2011 .

[28]  A. Yu,et al.  Rolling friction in the dynamic simulation of sandpile formation , 1999 .

[29]  S. Ergun Fluid flow through packed columns , 1952 .

[30]  C. Antoci,et al.  Numerical simulation of fluid-structure interaction by SPH , 2007 .

[31]  Baosheng Jin,et al.  Experimental investigation on mixing and segregation behavior of biomass particle in fluidized bed , 2009 .

[32]  Nan Gui,et al.  DEM–LES study of 3-D bubbling fluidized bed with immersed tubes , 2008 .

[33]  Lynn F. Gladden,et al.  Validation of a discrete element model using magnetic resonance measurements , 2009 .

[34]  Bow-yaw Wang,et al.  CFD–DEM simulation of the gas–solid flow in a cyclone separator , 2011 .

[35]  Mehrdad T. Manzari,et al.  SPH simulation of interacting solid bodies suspended in a shear flow of an Oldroyd-B fluid , 2011 .

[36]  Colin Thornton,et al.  Modeling gas-particle two-phase flows with complex and moving boundaries using DEM-CFD with an immersed boundary method , 2013 .

[37]  Toshitsugu Tanaka,et al.  Dynamic vertical forces working on a large object floating in gas-fluidized bed: Discrete particle simulation and Lagrangian measurement , 2016 .

[38]  Francesco Paolo Di Maio,et al.  Comparison of heat transfer models in DEM-CFD simulations of fluidized beds with an immersed probe , 2009 .

[39]  D. H. Glass,et al.  Flow patterns near a solid obstacle in a fluidized bed , 1964 .

[40]  Takuya Tsuji,et al.  Fictitious particle method: A numerical model for flows including dense solids with large size difference , 2014 .

[41]  R. S. Verma,et al.  Heat transfer from immersed horizontal tubes of different diameter in a gas-fluidized bed , 1986 .

[42]  J. Botterill,et al.  Bed to surface heat transfer in a fluidized bed of large particles , 1978 .

[43]  Dong Hyun Lee,et al.  Heat transfer and bubble characteristics in a fluidized bed with immersed horizontal tube bundle , 2003 .

[44]  S. Takeuchi,et al.  Discrete element method simulation of three-dimensional conical-base spouted beds , 2008 .

[45]  Robert Ashe,et al.  Continuous Flow Processing of Slurries: Evaluation of an Agitated Cell Reactor , 2011 .

[46]  J. Kuipers,et al.  Discrete particle simulation of bubble and slug formation in a two-dimensional gas-fluidised bed: A hard-sphere approach. , 1996 .

[47]  John R. Grace,et al.  Fluidization of biomass particles: A review of experimental multiphase flow aspects , 2007 .

[48]  C. Wen Mechanics of Fluidization , 1966 .

[49]  J. Kuipers,et al.  Drag force of intermediate Reynolds number flow past mono- and bidisperse arrays of spheres , 2007 .

[50]  A. Yu,et al.  3D particle-scale modeling of gas–solids flow and heat transfer in fluidized beds with an immersed tube , 2016 .

[51]  Abdallah S. Berrouk,et al.  Three-dimensional discrete particle model for gas–solid fluidized beds on unstructured mesh , 2009 .

[52]  Aibing Yu,et al.  Computational study of heat transfer in a bubbling fluidized bed with a horizontal tube , 2012 .

[53]  S. Pannala,et al.  Open-source MFIX-DEM software for gas-solids flows: Part I – verification studies , 2012 .

[54]  R. D. Mindlin Elastic Spheres in Contact Under Varying Oblique Forces , 1953 .

[55]  J. A. Oliveira,et al.  DEM-CFD COUPLING : MATHEMATICAL MODELLING AND CASE STUDIES USING ROCKY-DEM ® AND ANSYS FLUENT ® , 2015 .

[56]  Jam Hans Kuipers,et al.  Computer simulation of the hydrodynamics of a two-dimensional gas-fluidized bed , 1993 .

[57]  Nazrul Islam,et al.  Dry powder inhalers (DPIs)--a review of device reliability and innovation. , 2008, International journal of pharmaceutics.

[58]  Aibing Yu,et al.  Numerical Simulation of the Gas-Solid Flow in Three-Dimensional Pneumatic Conveying Bends , 2008 .

[59]  Masayuki Horio,et al.  Particle and bubble movements around tubes immersed in fluidized beds : a numerical study , 1999 .