FMEA, the alternative process hazard method. [Failure Mode Effects Analysis]

Failure mode effects analysis (FMEA) is an old reliability/assurance tool finding its way into the HPI. Not popular yet, this hazard technique has some viable applications that can improve hazard assessment data. Notably, FMEA studies can identify possible areas for improvement that may have not been discovered using other methods. Also, FMEA is not as labor intensive and costly as other process hazard analysis (PHA) methods. PSHA 1910.119 set in place an informational structure whose main purpose is the reduction of potential accidents and minimizing risks in the event of an accident. Consequently, HPI operators must evaluate their process systems and identify potential major hazards, such as fires, explosions and accidental release of toxic/hazardous chemicals, and protect their facilities, employees, the public and the environment. But, which PHA method(s) apply to a particular plant or process still remains a difficult question. This paper describes what FMEA is; types of FMEA; how to conduct a FMEA study; comparison with HAZOP (hazard and operability study); computer software; applicability of FMEA; and examples of its use.