Integrated 122-GHz Antenna on a Flexible Polyimide Substrate With Flip Chip Interconnect

A packaging solution for the integration of an MMIC and a thin film antenna into a single surface-mountable package is presented. It is based on an air cavity in the package base into which the MMIC is placed. All package-to-MMIC interconnects are routed through the antenna substrate and all connections are realized using flip chip technology. Thus wire bonds are eliminated within the whole package. A broadband flip chip interconnect is used to connect MMIC and antenna. As the antenna is situated above an air cavity, a large bandwidth is also achieved for the antenna. An antenna-in-package prototype is presented to demonstrate the feasibility of the assembly process and to test the antenna performance including the flip chip interconnect. The influence of an additional package cover is analyzed by measuring the antenna covered with two different lids.

[1]  Dae-Hyun Kim,et al.  Ultra-wideband (from DC to 110 GHz) CPW to CPS transition , 2002 .

[2]  Thomas Zwick,et al.  Probe based radiation pattern measurements for highly integrated millimeter-wave antennas , 2010, Proceedings of the Fourth European Conference on Antennas and Propagation.

[3]  Gabriel M. Rebeiz,et al.  On-Chip Slot-Ring and High-Gain Horn Antennas for Millimeter-Wave Wafer-Scale Silicon Systems , 2011, IEEE Transactions on Microwave Theory and Techniques.

[4]  B. Gaucher,et al.  A chip-scale packaging technology for 60-GHz wireless chipsets , 2006, IEEE Transactions on Microwave Theory and Techniques.

[5]  JW Seah,et al.  Molding technology development of large QFN packages , 2010, 2010 34th IEEE/CPMT International Electronic Manufacturing Technology Symposium (IEMT).

[6]  Zhenhai Shao,et al.  Radiation of High-Gain Cavity-Backed Slot Antennas Through a Two-Layer Superstrate , 2008, IEEE Antennas and Propagation Magazine.

[7]  M. Sun,et al.  Ultra Compact LTCC Based AiP for 60 GHz Applications , 2007, 2007 9th Electronics Packaging Technology Conference.

[8]  G.V. Eleftheriades,et al.  Radiation efficiency of printed slot antennas backed by a ground reflector , 2000, IEEE Antennas and Propagation Society International Symposium. Transmitting Waves of Progress to the Next Millennium. 2000 Digest. Held in conjunction with: USNC/URSI National Radio Science Meeting (C.

[9]  Thomas Zwick,et al.  122 GHz antenna-integration in a plastic package based on a flip chip interconnect , 2011, 2011 IEEE MTT-S International Microwave Workshop Series on Millimeter Wave Integration Technologies.

[10]  B. Gaucher,et al.  Packaging effects of a broadband 60 GHz cavity-backed folded dipole superstrate antenna , 2007, 2007 IEEE Antennas and Propagation Society International Symposium.

[11]  Makoto Ando,et al.  Cost-effective 60-GHz antenna-package with end-fire radiation from open-ended post-wall waveguide for wireless file-transfer system , 2010, MTT 2010.

[12]  Duixian Liu,et al.  Antenna-in-Package Design for Wirebond Interconnection to Highly Integrated 60-GHz Radios , 2009, IEEE Transactions on Antennas and Propagation.

[13]  B. Floyd,et al.  Packages With Integrated 60-GHz Aperture-Coupled Patch Antennas , 2011, IEEE Transactions on Antennas and Propagation.

[14]  Duixian Liu,et al.  Low-cost antenna-in-package solutions for 60-GHz phased-array systems , 2010, 19th Topical Meeting on Electrical Performance of Electronic Packaging and Systems.

[15]  Millimeter Wave Complex Permittivity Measurements of High Dielectric Strength Thermoplastics , 2008, 2008 IEEE Instrumentation and Measurement Technology Conference.

[16]  T. Zwick,et al.  Coplanar 122-GHz Antenna Array With Air Cavity Reflector for Integration in Plastic Packages , 2012, IEEE Antennas and Wireless Propagation Letters.

[17]  B. Gaucher,et al.  Wideband Cavity-backed Folded Dipole Superstrate Antenna for 60 GHz Applications , 2006, 2006 IEEE Antennas and Propagation Society International Symposium.

[18]  G. Adamiuk,et al.  A double-dipole antenna with parasitic elements for 122 GHz system-in-package radar sensors , 2011, Proceedings of the 5th European Conference on Antennas and Propagation (EUCAP).

[19]  T. Zwick,et al.  Coplanar waveguide fed antenna arrays on Alumina for D-Band sensing applications , 2011, 2011 IEEE International Symposium on Antennas and Propagation (APSURSI).

[20]  B. Floyd,et al.  A 60GHz radio chipset fully-integrated in a low-cost packaging technology , 2006, 56th Electronic Components and Technology Conference 2006.

[21]  R. Weigel,et al.  Embedded wafer level ball grid array (eWLB) technology for millimeter-wave applications , 2011, 2011 IEEE 13th Electronics Packaging Technology Conference.

[22]  A. Leuther,et al.  An all-active MMIC-based chip set for a wideband 260–304 GHz receiver , 2010, The 5th European Microwave Integrated Circuits Conference.

[23]  Gabriel M. Rebeiz,et al.  Millimeter-Wave Wafer-Scale Silicon BiCMOS Power Amplifiers Using Free-Space Power Combining , 2011, IEEE Transactions on Microwave Theory and Techniques.

[24]  R. Weigel,et al.  A 77 GHz SiGe mixer in an embedded wafer level BGA package , 2008, 2008 58th Electronic Components and Technology Conference.

[25]  M. Schneider,et al.  Integrated antennas in eWLB packages for 77 GHz and 79 GHz automotive radar sensors , 2011, 2011 41st European Microwave Conference.

[26]  T. Zwick,et al.  Design and measurement of matched wire bond and flip chip interconnects for D-band system-in-package applications , 2011, 2011 IEEE MTT-S International Microwave Symposium.

[27]  Linus Maurer,et al.  A 77-GHz antenna in package , 2011, 2011 8th European Radar Conference.

[28]  Guy A. E. Vandenbosch,et al.  Study of gain enhancement method for microstrip antennas using moment method , 1995 .

[29]  Duixian Liu,et al.  A Ball Grid Array Package With a Microstrip Grid Array Antenna for a Single-Chip 60-GHz Receiver , 2011, IEEE Transactions on Antennas and Propagation.

[30]  I. Sarkas,et al.  A Fundamental Frequency 120-GHz SiGe BiCMOS Distance Sensor With Integrated Antenna , 2012, IEEE Transactions on Microwave Theory and Techniques.

[31]  Hiroki Shoki,et al.  Bonding wire loop antenna built into standard BGA package for 60 GHz short-range wireless communication , 2011, 2011 IEEE MTT-S International Microwave Symposium.

[32]  Nicolaos G. Alexopoulos,et al.  Fundamental superstrate (cover) effects on printed circuit antennas , 1984 .

[33]  W. Heinrich,et al.  Theory and measurements of flip-chip interconnects for frequencies up to 100 GHz , 2001 .

[34]  K. Aihara,et al.  Reliability of liquid crystal polymer air cavity packaging , 2012, IEEE Transactions on Components, Packaging and Manufacturing Technology.

[35]  R. Lampe Correction to "Design formulas for an asymmetric coplanar strip folded dipole" , 1986 .

[36]  M. Zimmerman,et al.  Next generation low stress plastic cavity package for sensor applications , 2005, 2005 7th Electronic Packaging Technology Conference.

[37]  H. Massler,et al.  Advantages of flip chip technology in millimeter-wave packaging , 1997, 1997 IEEE MTT-S International Microwave Symposium Digest.

[38]  C. Rusch,et al.  A 122 GHz Microstrip Slot Antenna with via-fence resonator in LTCC technology , 2012, 2012 6th European Conference on Antennas and Propagation (EUCAP).

[39]  Thomas Zwick,et al.  122-GHz chip-to-antenna wire bond interconnect with high repeatability , 2012, 2012 IEEE/MTT-S International Microwave Symposium Digest.

[40]  Duixian Liu,et al.  Broadband Planar Superstrate Antenna for Integrated Millimeterwave Transceivers , 2006, IEEE Transactions on Antennas and Propagation.

[41]  W. Heinrich,et al.  The flip-chip approach for millimeter wave packaging , 2005, IEEE Microwave Magazine.

[42]  Zhi Ning Chen,et al.  140-GHz Planar Broadband LTCC SIW Slot Antenna Array , 2012, IEEE Transactions on Antennas and Propagation.

[43]  C. Icheln,et al.  Low-Cost Planar Omnidirectional Antenna for mm-Wave Applications , 2008, IEEE Antennas and Wireless Propagation Letters.

[44]  Anh-Vu Pham Packaging with Liquid Crystal Polymer , 2011, IEEE Microwave Magazine.

[45]  K. Schmalz,et al.  122 GHz ISM-band transceiver concept and silicon ICs for low-cost receiver in SiGe BiCMOS , 2010, 2010 IEEE MTT-S International Microwave Symposium.

[46]  George E. Ponchak,et al.  Characterization of thin film microstrip lines on polyimide , 1998 .