A Novel Degradation Modeling and Prognostic Framework for Closed-Loop Systems With Degrading Actuator

This article presents a novel degradation modeling and prognostic method for a class of closed-loop feedback systems with degrading actuators. Toward this end, we first present a degradation modeling framework by integrating the stochastic degradation process model of the actuator and the state transition model of the system. This takes into consideration the mutual effects between the component-level degradation and system-level state. Then, the particle filter algorithm is utilized to jointly estimate the hidden degradation state of the actuator and the system state through indirect observations. Further, a time-varying nonlinear diffusion process equipped with two-stage parameters updating procedure is used to learn the evolving progression of the hidden degradation state. As such, a residual-threshold-based remaining useful life (RUL) prediction method is presented by simulating future system states and degradation trajectories based on the learned degradation process. As the application of the predicted RUL, a fault tolerant control method is presented by adjusting the controller parameter so as to extend the life of the system. Finally, a simulation study is conducted using a closed-loop control system in an inertial platform to verify the proposed method. The results indicate that the proposed method can reduce prognosis error, improve robustness, and extend the lifetime of the system.

[1]  Jin Jiang,et al.  Hybrid Fault-Tolerant Flight Control System Design Against Partial Actuator Failures , 2012, IEEE Transactions on Control Systems Technology.

[2]  Roozbeh Razavi-Far,et al.  Failure Prognosis and Applications—A Survey of Recent Literature , 2019, IEEE Transactions on Reliability.

[3]  Donghua Zhou,et al.  A New Real-Time Reliability Prediction Method for Dynamic Systems Based on On-Line Fault Prediction , 2009, IEEE Transactions on Reliability.

[4]  Asok Ray,et al.  Life-extending control of fossil fuel power plants , 1997, Autom..

[5]  Yang Liu,et al.  Review on Fault Diagnosis Techniques for Closed-loop Systems , 2013 .

[6]  Leonardo Ramos Rodrigues,et al.  System Level RUL Estimation for Multiple-Component Systems , 2013 .

[7]  N. Balakrishnan,et al.  Remaining Useful Life Estimation Based on a Nonlinear Diffusion Degradation Process , 2012 .

[8]  Lei Huang,et al.  Prognosis of Hybrid Systems With Multiple Incipient Faults: Augmented Global Analytical Redundancy Relations Approach , 2011, IEEE Transactions on Systems, Man, and Cybernetics - Part A: Systems and Humans.

[9]  Guang-Hong Yang,et al.  Data-Driven Output-Feedback Fault-Tolerant Compensation Control for Digital PID Control Systems With Unknown Dynamics , 2016, IEEE Transactions on Industrial Electronics.

[10]  Gautam Biswas,et al.  Methodologies for system-level remaining useful life prediction , 2016, Reliab. Eng. Syst. Saf..

[11]  Antoine Grall,et al.  Feedback Control System with Stochastically Deteriorating Actuator: Remaining Useful Life Assessment , 2014 .

[12]  Youmin Zhang,et al.  Accepting performance degradation in fault-tolerant control system design , 2006, IEEE Transactions on Control Systems Technology.

[13]  A. Chatterjee,et al.  A Dynamical Systems Approach to Damage Evolution Tracking, Part 1: Description and Experimental Application , 2002 .

[14]  Min Xie,et al.  A Dynamic Approach to Performance Analysis and Reliability Improvement of Control Systems With Degraded Components , 2016, IEEE Transactions on Systems, Man, and Cybernetics: Systems.

[15]  G. A. Whitmore,et al.  Threshold Regression for Survival Analysis: Modeling Event Times by a Stochastic Process Reaching a Boundary , 2006, 0708.0346.

[16]  B. Saha,et al.  A comparison of filter-based approaches for model-based prognostics , 2012, 2012 IEEE Aerospace Conference.

[17]  Mohsen Fathi Jegarkandi,et al.  Multi-objective optimization in graceful performance degradation and its application in spacecraft attitude fault-tolerant control , 2017 .

[18]  Antoine Grall,et al.  Actuator Health Prognosis for Designing LQR Control in Feedback Systems , 2013 .

[19]  D. Nguyen,et al.  Remaining Useful Life Estimation of Stochastically Deteriorating Feedback Control Systems with a Random Environment and Impact of Prognostic Result on the Maintenance Process , 2014 .

[20]  Antoine Grall,et al.  Remaining Useful Lifetime Prognosis of Controlled Systems: A Case of Stochastically Deteriorating Actuator , 2015 .

[21]  Donghua Zhou,et al.  Recursive transformed component statistical analysis for incipient fault detection , 2017, Autom..

[22]  Donghua Zhou,et al.  Estimating Remaining Useful Life With Three-Source Variability in Degradation Modeling , 2014, IEEE Transactions on Reliability.

[23]  Xiaofeng Wang,et al.  Dynamic fault tolerant control for multi-agent uncertain system with intermittent sampling , 2016, 2016 IEEE 55th Conference on Decision and Control (CDC).

[24]  Bin Zhang,et al.  Leader–Follower Consensus of Multivehicle Wirelessly Networked Uncertain Systems Subject to Nonlinear Dynamics and Actuator Fault , 2018, IEEE Transactions on Automation Science and Engineering.

[25]  Antoine Grall,et al.  A modeling framework for deteriorating control system and predictive maintenance of actuators , 2015, Reliab. Eng. Syst. Saf..

[26]  Juan I. Yuz,et al.  Sampled-Data Models for Linear and Nonlinear Systems , 2013 .

[27]  Takashi Yoneyama,et al.  Model Predictive Control using Prognosis and Health Monitoring of actuators , 2010, 2010 IEEE International Symposium on Industrial Electronics.

[28]  Yaguo Lei,et al.  Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods , 2018, Eur. J. Oper. Res..

[29]  Abdallah Chehade,et al.  Sensory-Based Failure Threshold Estimation for Remaining Useful Life Prediction , 2017, IEEE Transactions on Reliability.

[30]  Enrico Zio,et al.  Particle filtering prognostic estimation of the remaining useful life of nonlinear components , 2011, Reliab. Eng. Syst. Saf..

[31]  Cai Yan-ning Fault prediction algorithm based on weight selected particle filter , 2009 .

[32]  M.K. Masten,et al.  Inertially stabilized platforms for optical imaging systems , 2008, IEEE Control Systems.

[33]  Donghua Zhou,et al.  Remaining useful life estimation - A review on the statistical data driven approaches , 2011, Eur. J. Oper. Res..

[34]  Bo Guo,et al.  Residual life estimation based on a generalized Wiener degradation process , 2014, Reliab. Eng. Syst. Saf..

[35]  Yi Shen,et al.  Fault-Tolerant Control for Discrete Linear Systems with Consideration of Actuator Saturation and Performance Degradation , 2015 .

[36]  Youmin Zhang,et al.  Fault tolerant control system design with explicit consideration of performance degradation , 2003 .