An integrated dynamic performance measurement system for improving manufacturing competitiveness

Abstract Until the 1980s manufacturing companies relied solely on performance measurement systems based on traditional cost accounting systems to control, monitor, and improve their operations. However, it has been shown that these systems do not capture the relevant performance issues for today's manufacturing environment. Rather, they focus on monitoring and controlling versus supporting process improvement, promoting overall system optimization, and addressing the dynamics of changing systems. In order to overcome the limitations of the traditional performance measurement systems a variety of integrated systems have been proposed. However, these systems have not yet fully addressed the requirements of a performance measurement system for today's manufacturing environment. This paper presents an integrated dynamic performance measurement system (IDPMS) developed in conjunction with the Missouri Plant of Square D Company. The IDPMS integrates three main areas of the company: management, process improvement team, and factory shop floor. To achieve an integrated system, the three areas are linked through the specification, reporting and dynamic updating of the defined areas of success, performance measures, and performance standards. Three tools are incorporated to support and enhance the integration within the IDPMS. An example is given that illustrates how the IDPMS addresses the current requirements of a performance measurement system.

[1]  Joseph A. Heim,et al.  Manufacturing systems : foundations of world-class practice , 1992 .

[2]  Robert S. Kaplan,et al.  Measures for Manufacturing Excellence , 1990 .

[3]  Thomas H. Johnson,et al.  Relevance Lost: The Rise and Fall of Management Accounting , 1987 .

[4]  K. Clark,et al.  Dynamic Manufacturing: Creating the Learning Organization , 1988 .

[5]  Mike Gregory,et al.  Integrated performance measurement - a review of current practice and emerging trends , 1993 .

[6]  William Mosconi,et al.  Beyond the bottom line : measuring world class performance , 1989 .

[7]  Alfred J. Nanni,et al.  The New Performance Challenge: Measuring Operations for World-Class Competition , 1990 .

[8]  Brian H. Maskell,et al.  Performance Measurement for World Class Manufacturing: A Model for American Companies , 1991 .

[9]  M. Juran,et al.  Setting Quality Goals , 1988 .

[10]  Graham K. Rand,et al.  Managing in the New World of Manufacturing: How Companies Can Improve Operations to Compete Globally , 1991 .

[11]  R. Eccles The performance measurement manifesto. , 1991, Harvard business review.

[12]  Kelvin F. Cross,et al.  The “SMART” way to define and sustain success , 1988 .

[13]  Wickham Skinner,et al.  The Productivity Paradox , 1986, The Productivity-Inclusiveness Nexus.

[14]  R. Kaplan Measuring manufacturing performance: a new challenge for managerial accounting research , 1983 .

[15]  R. Kaplan,et al.  The balanced scorecard--measures that drive performance. , 2015, Harvard business review.