Automatic Diagnosis of Rolling Element Bearing Under Different Conditions Based on RVMD and Envelope Order Capture

Fault characteristic frequency is the main basis for rolling element bearing diagnostics but finding a suitable frequency band for demodulation and searching for the fault characteristic frequencies consume a lot of time and manpower in practice. A data-driven method based on recursive variational mode decomposition (RVMD), and an envelope order capture is proposed to realize the automatic fault diagnosis of bearing under different operating conditions. The process starts with a new proposed RVMD of the vibration signal, where the mode with maximum kurtosis of the unbiased autocorrelation of the envelope is selected to get envelope order spectrum. Thereafter, an order capture algorithm is designed to automatically search for the fault characteristic orders in theory, which are used for constructing feature vectors for diagnosis. The proposed method is tested on two test-beds which both contain the same type of bearing (SKF6205) but operate in different conditions, and gets good performance in bearing diagnosis. In addition, the fault diagnosis of test-bed two using training samples that are from test-bed one is investigated. This method reveals well generalization capability in the fault diagnosis of the same type of rolling element bearing under different operating conditions.

[1]  Wei Qiao,et al.  Current-Aided Order Tracking of Vibration Signals for Bearing Fault Diagnosis of Direct-Drive Wind Turbines , 2016, IEEE Transactions on Industrial Electronics.

[2]  Jijian Lian,et al.  Adaptive variational mode decomposition method for signal processing based on mode characteristic , 2018, Mechanical Systems and Signal Processing.

[3]  Paolo Pennacchi,et al.  A new procedure for using envelope analysis for rolling element bearing diagnostics in variable operating conditions , 2013 .

[4]  Kalyana Chakravarthy Veluvolu,et al.  Rotor Speed-Based Bearing Fault Diagnosis (RSB-BFD) Under Variable Speed and Constant Load , 2015, IEEE Transactions on Industrial Electronics.

[5]  Dominique Zosso,et al.  Variational Mode Decomposition , 2014, IEEE Transactions on Signal Processing.

[6]  Lei Huang,et al.  Bayesian Networks in Fault Diagnosis , 2017, IEEE Transactions on Industrial Informatics.

[7]  Yanxue Wang,et al.  Filter bank property of variational mode decomposition and its applications , 2016, Signal Process..

[8]  Huan Long,et al.  Wind Turbine Gearbox Failure Identification With Deep Neural Networks , 2017, IEEE Transactions on Industrial Informatics.

[9]  Alessandro Fasana,et al.  The Autogram: An effective approach for selecting the optimal demodulation band in rolling element bearings diagnosis , 2018 .

[10]  Bo Zhou,et al.  Fault Diagnosis for Rolling Bearing under Variable Conditions Based on Image Recognition , 2016 .

[11]  Tomasz Barszcz,et al.  Automatic characteristic frequency association and all-sideband demodulation for the detection of a bearing fault , 2016 .

[12]  Qiang Zhou,et al.  Data‐driven predictive analytics of unexpected wind turbine shut‐downs , 2018, IET Renewable Power Generation.

[13]  Huaqing Wang,et al.  Automatic diagnosis method for structural fault of rotating machinery based on distinctive frequency components and support vector machines under varied operating conditions , 2013, Neurocomputing.

[14]  Beatrice Lazzerini,et al.  Robust Diagnosis of Rolling Element Bearings Based on Classification Techniques , 2013, IEEE Transactions on Industrial Informatics.

[15]  Fengshou Gu,et al.  Fault Diagnosis of Rolling Bearings usingMultifractal Detrended Fluctuation Analysis andMahalanobis Distance Criterion , 2012 .

[16]  Robert B. Randall,et al.  Rolling element bearing diagnostics—A tutorial , 2011 .

[17]  Mohamed Benbouzid,et al.  Online automatic diagnosis of wind turbine bearings progressive degradations under real experimental conditions based on unsupervised machine learning , 2018 .

[18]  Hyunseok Oh,et al.  Scalable and Unsupervised Feature Engineering Using Vibration-Imaging and Deep Learning for Rotor System Diagnosis , 2018, IEEE Transactions on Industrial Electronics.

[19]  Emiliano Mucchi,et al.  Vibration-Based Bearing Fault Detection and Diagnosis via Image Recognition Technique Under Constant and Variable Speed Conditions , 2018 .

[20]  Feng Jia,et al.  An Intelligent Fault Diagnosis Method Using Unsupervised Feature Learning Towards Mechanical Big Data , 2016, IEEE Transactions on Industrial Electronics.

[21]  Anil Kumar,et al.  Adaptive artificial intelligence for automatic identification of defect in the angular contact bearing , 2017, Neural Computing and Applications.